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ABB 1MRK000508-CDr09 Binary Input Module 16ch

  • Model: 1MRK000508-CDr09
  • Brand: ABB
  • Series: Relion Protection & Control (BIM)
  • Core Function: 16-channel binary input module
  • Product Type: Digital input card for relays
  • Key Specs: 220-250 VDC, 50 mA per input
  • Condition: New Surplus
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Description

Product Core Brief

  • Model: 1MRK000508-CDr09
  • Brand: ABB
  • Series: Relion Protection & Control (BIM)
  • Core Function: 16-channel binary input module
  • Product Type: Digital input card for relays
  • Key Specs: 220-250 VDC, 50 mA per input
  • Condition: New Surplus

Key Technical Specifications

  • Inputs: 16 isolated binary inputs
  • Voltage range: 220-250 VDC operating
  • Input current: 50 mA typical per channel
  • Operating temperature: -20°C to +70°C
  • Storage temperature: -40°C to +85°C
  • Humidity: 5% to 95% RH non-condensing
  • Vibration: 5 g continuous
  • Isolation: 2.5 kV channel-to-channel
  • Power consumption: <3 W total module
  • Dimensions: 160 x 100 x 55 mm (4U case fit)
  • Weight: 0.41 kgquad-industry+2

Product Introduction

ABB 1MRK000508-CDr09 is a 16-channel binary input module for Relion series protection relays like REG670/RET670. Reads high-voltage DC status from circuit breakers, E-stops, and auxiliary contacts via isolated opto inputs.

-r09 revision adds extended diagnostics over base CDR03 for SIL2 apps. Installs in relay case slot B5-B7; scans at 4 kHz with debouncing. Field units monitor 69 kV breakers in substations—needs 250 VDC external wetting. Verify firmware match with PCM600 before rack-up.

Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
All inputs read false (0) 220 VDC <180 V or fuse chain open ✅ High Measure channel 1+ to COM >200 VDC with Fluke 87 Check external fuses 100 mA; verify polarity + to IN 
Channel 3+ stuck high Stuck opto or crosstalk from adjacent ✅ High Force ground to input; multimeter <2 V pull-low Clean optical slot; isolation test 2.5 kV megohmmeter
Intermittent drops at 50 Hz Common mode noise >150 V or ground lift ✅ Medium Scope common mode on inputs >100 Vp-p Single-point ground; add 0.1 µF/1kΩ snubbers per ch
No module detect in PCM600 Slot address conflict or backplane ✅ Low Relay HMI shows empty slot B6; reseat 3x Power cycle relay; clear config cache in PCM600
Overheat alarm at 60°C Blocked case vents or 3 W draw ❌ Low IR probe >65°C on PCB; airflow test Vertical mount 19″ rack; clean dust filter yearly

Dump input status buffer (%BD001-016) before reset. BIM cards fail from surges 80%—add MOVs on field side. Photo LEDs for support.

1MRK002122-ABR02
1MRK000508-CDr09

Frequently Asked Questions (FAQ)

Input voltage exactly 220-250 VDC?
Yes, no AC—high-level DC only. Below 180 V drops out; add buffer relay for 24/48 V field contacts.

-r09 vs -r03—what upgrades?
Extended debouncing (0.25-250 ms per channel), SIL2 diagnostics, faster scan. Read label; PCM600 v2.8+ required.

Max cable run from CTVT cabinet?
500 m twisted pair 0.75 mm²; longer needs repeaters. Shield one end; route >30 cm from power cables.

Hot-swappable in live relay?
No—live extract arcs backplane. Full shutdown rack; ESD strap mandatory. Latch clicks firm or reseat.

❗ Common wiring trap?
❗ COM terminal floating—inputs float high randomly. Hard ground COM to station earth. Chased false trips 6 hours once.

Condition and test process?
New Surplus: OEM stock, full 250 VDC wet test all 16 channels + isolation hi-pot. Debounce verified; no dead optos. Reports ready.

Warranty, lead time?
1-year DOA. In stock, ships post burn-in cycle. Same-day if before noon.