Description
Key Technical Specifications
| Parameter | Value |
|---|---|
| Input Voltage | 380-500 V AC |
| Output Voltage | 560 V DC |
| Input Current | 300 A peak |
| Output Current | 200 A continuous |
| Output Power | 112 kW |
| Efficiency | >95% |
| Operating Temp | -10°C to +40°C |
| Protection Rating | IP20 |
| Dimensions | 310 x 250 x 140 mm |
| Weight | 10 kg |
Product Introduction
ABB PDD200A101 3BHE019633R0101 is a DC power supply module in the PD D200 series for ABB AC drive systems. It handles high-power conversion in industrial setups like motor drives and process control.
This unit delivers 200 A continuous at 560 V DC from 380-500 V AC input. Field deployments in AC800M and drive racks confirm it holds up under load with minimal heat buildup at >95% efficiency. Choose it for direct fit in ABB systems where power stability matters.
- PDD200A101 3BHE019633R0101
Troubleshooting Quick Reference
| Symptom | Possible Cause | Relevance to this Part | Quick Check Method | Recommendation |
|---|---|---|---|---|
| No output voltage | Input power missing | ❌ Low | Measure 380-500 V AC at input terminals with Fluke 115 | Check upstream breaker and fuses first |
| Output trips under load | Overcurrent or overload | ✅ High | Monitor current draw at 200 A max with clamp meter | Verify load <200 A continuous; inspect cooling |
| Unit overheats >40°C | Ventilation blocked | ❌ Low | Check airflow and ambient temp with IR thermometer | Clean vents; derate power if >40°C |
| Intermittent DC output | Capacitor aging | ✅ Medium | Load test at 112 kW for 24 hrs on test rack | Run burn-in; replace if ripple >5% |
| Fault LED on startup | Internal short | ✅ High | Insulation test 500 V Megger >10 MΩ terminals to ground | Full hipot if accessible; likely needs replacement |
Contact support with voltage logs, photos of terminals, and load details if these don’t isolate it. External wiring causes 80% of these calls.
Frequently Asked Questions (FAQ)
Is the ABB PDD200A101 3BHE019633R0101 hot-swappable?
No. Power down the entire drive rack first. Hot-swapping risks arcing across the backplane and frying adjacent modules. I’ve pulled these live once—don’t repeat that mistake.
What’s the condition—new or refurbished?
New Original or New Surplus, factory sealed where possible. We open for QC only: serial checks, power-on test, 24-hour burn-in on an ABB drive test rack. Full test reports on request. Cheaper than ABB direct because we cut their markup, not quality.altium+1
Lead time and warranty?
In stock ships 1-2 days via DHL. 1-year warranty covers functional failure from normal use. Stock is limited on this model—grab it before it’s gone.
Firmware or config needed?
No firmware; it’s a passive power converter. Just match input voltage and wire per ABB diagram. DIP switches? None here. Photo your old wiring before swap.
Direct replacement for older PD D200 units?
Yes, pin-compatible in ABB AC drives. Verify input range matches your rack—380-500 V AC only. Mismatch fries it fast.
Power supply buffer for rack?
Calculate total draw leaving 20% headroom. This pulls 300 A peak—don’t overload your upstream AC feed or you’ll brown out the whole system.
ESD handling?
Always use a grounded wrist strap per ANSI/ESD S1.1. Static zaps these caps instantly in dry shops. Test continuity to ground before touching.



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