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ABB PDD200A101 3BHE019633R0101 DC Power Module

  • Model: PDD200A101 3BHE019633R0101
  • Brand: ABB
  • Series: PDD200
  • Core Function: Converts AC to DC power
  • Product Type: DC power supply module
  • Key Specs: 200 A continuous, 112 kW, >95% efficiency​
  • Condition: New Original / New Surplus​
Categories: , , , , SKU: PDD200A101 3BHE019633R0101 Brand:

Description

Key Technical Specifications

Parameter Value
Input Voltage 380-500 V AC​
Output Voltage 560 V DC ​
Input Current 300 A peak​
Output Current 200 A continuous​
Output Power 112 kW ​
Efficiency >95% ​
Operating Temp -10°C to +40°C ​
Protection Rating IP20 ​
Dimensions 310 x 250 x 140 mm ​
Weight 10 kg ​

 

Product Introduction

ABB PDD200A101 3BHE019633R0101 is a DC power supply module in the PD D200 series for ABB AC drive systems. It handles high-power conversion in industrial setups like motor drives and process control.

This unit delivers 200 A continuous at 560 V DC from 380-500 V AC input. Field deployments in AC800M and drive racks confirm it holds up under load with minimal heat buildup at >95% efficiency. Choose it for direct fit in ABB systems where power stability matters.​

PDD200A101
PDD200A101 3BHE019633R0101

 

Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
No output voltage Input power missing ❌ Low Measure 380-500 V AC at input terminals with Fluke 115 Check upstream breaker and fuses first ​
Output trips under load Overcurrent or overload ✅ High Monitor current draw at 200 A max with clamp meter Verify load <200 A continuous; inspect cooling ​
Unit overheats >40°C Ventilation blocked ❌ Low Check airflow and ambient temp with IR thermometer Clean vents; derate power if >40°C ​
Intermittent DC output Capacitor aging ✅ Medium Load test at 112 kW for 24 hrs on test rack Run burn-in; replace if ripple >5% ​
Fault LED on startup Internal short ✅ High Insulation test 500 V Megger >10 MΩ terminals to ground Full hipot if accessible; likely needs replacement ​

Contact support with voltage logs, photos of terminals, and load details if these don’t isolate it. External wiring causes 80% of these calls.

 

Frequently Asked Questions (FAQ)

Is the ABB PDD200A101 3BHE019633R0101 hot-swappable?
No. Power down the entire drive rack first. Hot-swapping risks arcing across the backplane and frying adjacent modules. I’ve pulled these live once—don’t repeat that mistake.​

What’s the condition—new or refurbished?
New Original or New Surplus, factory sealed where possible. We open for QC only: serial checks, power-on test, 24-hour burn-in on an ABB drive test rack. Full test reports on request. Cheaper than ABB direct because we cut their markup, not quality.altium+1

Lead time and warranty?
In stock ships 1-2 days via DHL. 1-year warranty covers functional failure from normal use. Stock is limited on this model—grab it before it’s gone.​

Firmware or config needed?
No firmware; it’s a passive power converter. Just match input voltage and wire per ABB diagram. DIP switches? None here. Photo your old wiring before swap.​

Direct replacement for older PD D200 units?
Yes, pin-compatible in ABB AC drives. Verify input range matches your rack—380-500 V AC only. Mismatch fries it fast.​

Power supply buffer for rack?
Calculate total draw leaving 20% headroom. This pulls 300 A peak—don’t overload your upstream AC feed or you’ll brown out the whole system.​

ESD handling?
Always use a grounded wrist strap per ANSI/ESD S1.1. Static zaps these caps instantly in dry shops. Test continuity to ground before touching.​