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GE DS200TCRAG1ACC essential relay output module

The GE DS200TCRAG1ACC is an essential relay output module designed explicitly for use within General Electric’s Speedtronic Mark V turbine control systems. This module is a critical component in power generation plants and other heavy industrial environments where precise and reliable actuation of control signals is mandatory.

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Description

Real-World Use & Application Scenarios

The GE DS200TCRAG1ACC is an essential relay output module designed explicitly for use within General Electric’s Speedtronic Mark V turbine control systems. This module is a critical component in power generation plants and other heavy industrial environments where precise and reliable actuation of control signals is mandatory. Industries focusing on turbine-driven power production, such as utilities, oil and gas, and petrochemical processing, use the DS200TCRAG1ACC to ensure effective switching of high-current load devices, safety interlocks, and alarms. Its role in automating relay outputs helps manage complex sequences and safeguard turbine operation, thus supporting operational continuity and plant safety in mission-critical contexts.

The DS200TCRAG1ACC is applicable in any turbine control architecture that necessitates robust, discrete relay outputs with high reliability and straightforward integration into networked control systems. It addresses control challenges including relay isolation, high surge endurance, and durable contact switching required in harsh industrial environments.

Product Introduction & Positioning

The GE DS200TCRAG1ACC is a discrete relay output board featuring 30 plug-in relays, engineered specifically for the Speedtronic Mark V series turbine control platform. This module provides a high number of relay outputs within a compact design, facilitating efficient control of turbine auxiliary devices such as solenoids, indicators, and interlock systems. Positioned as a vital part of Mark V control racks, the DS200TCRAG1ACC offers direct and reliable relay activation capabilities that are crucial for the execution of turbine control logic.

Its design emphasizes modularity and ease of replacement. The plug-in relay assemblies enable quick maintenance and the discrete output grouping supports effective signal segregation for fault isolation. The DS200TCRAG1ACC integrates seamlessly with Mark V PLC CPUs and other control components, making it an indispensable element in turbine automation systems where precision and uptime are paramount.

Key Technical Features & Functional Benefits

The GE DS200TCRAG1ACC incorporates 30 plug-in relays, each capable of handling a contact rating of 6 amperes at 250 VDC and 10 amperes at 125 VAC. This high load capacity enables the module to switch a variety of electrically demanding turbine auxiliary components. The discrete relay outputs are organized via four 34-pin connectors and four 12-pin connectors, allowing for efficient wiring and expansion.

Operating typically at 12 VDC with an input current of approximately 200 mA, the board maintains low power consumption while delivering robust switching performance. Its relay contacts provide high surge resistance and long mechanical life, critical for industrial reliability. The module’s physical design supports easy slot replacement and minimizes downtime during service.

DS200UCPBG6AFB
DS200TCRAG1ACC

Visual status indicators on relays and connectors facilitate troubleshooting, while the rugged construction ensures stable operation even under vibrations and temperature fluctuations common in power plant environments. By offloading relay switching from the CPU to this dedicated output board, system responsiveness and fault tolerance are significantly improved.

Detailed Technical Specifications

Parameter Value
Model DS200TCRAG1ACC
Brand GE
Product Type Relay Output Board
Number of Relays 30 plug-in relays
Relay Contact Rating 6 A @ 250 VDC, 10 A @ 125 VAC
Power Supply Voltage 12 VDC
Input Current Approx. 200 mA
Connectors 4 x 34-pin, 4 x 12-pin
Mounting Rack mount compatible with Mark V
Dimensions Standard Mark V relay board size
Status Indicators Relay status LEDs
Operating Environment Industrial grade, vibration and temperature tolerant

Related Modules or Compatible Units

DS200SDCCG1AGD – Sensor diagnostics and communication control board complementing drive and relay control.

DS200LDCCH1AGA – Drive control and LAN communication board within the Speedtronic system.

DS200LDECHAAGA – Digital input/output module designed for Mark V control systems.

DS200LCDCHAAGA – Communication interface module for networked control.

DS200LCCCHAAGA – Controller module enhancing automation functionality in Mark V.

Installation Notes & Maintenance Best Practices

Installation of the DS200TCRAG1ACC requires secure seating within a Mark V control rack slot, ensuring proper alignment with backplane connectors to maintain signal integrity. Adequate ventilation around the board should be maintained to prevent overheating due to relay switching heat. Confirm power supply at 12 VDC is stable and within specifications before applying power.

For maintenance, monitor relay status LEDs regularly during operation for early fault detection. Relay contacts should be inspected periodically for signs of wear or corrosion, especially in environments prone to dust or moisture. Replacement of individual plug-in relays is facilitated by the modular design, enabling quicker repair without full board replacement. Firmware updates and control software diagnostics should complement hardware maintenance to optimize overall control system reliability.