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In factories where synchronized motion across distant machines defines success—like automotive body shops coordinating robotic welders or packaging plants juggling fillers and labelers from opposite ends of the floor—the GE IC200BEM003 tackles the nightmare of fragmented data flows. Engineers in these setups battle latency from mismatched protocols, especially when legacy equipment meets modern demands in food processing or semiconductor fabs. Remote slave devices handling valves, sensors, or drives need split-second updates, but central controllers choke under the load. Enter the GE IC200BEM003, a PROFIBUS-DP master module thriving in industrial automation by linking up to 125 slaves over a single shielded twisted-pair cable, slashing wiring headaches and enabling precise control in control systems from wastewater plants to high-speed assembly lines
Consider a bottling operation in Seoul’s industrial parks: the GE IC200BEM003 polls dozens of I/O slaves for fill levels and cap torques, ensuring no bottlenecks while the PLC focuses on recipe logic. In power distribution substations, it aggregates status from breakers spread across switchyards, dodging noise-induced faults that plague unisolated networks. This VersaMax module cuts commissioning time by supporting Sync/Freeze modes for deterministic timing, vital where milliseconds separate smooth runs from jams. Maintenance crews appreciate its front-panel LEDs flashing bus activity and faults, spotting issues before they cascade. Only then does its role clarify: as a dedicated network interface in GE Fanuc VersaMax PLCs, it masters PROFIBUS-DP at speeds from 9.6 kbaud to 12 Mbaud, processing 3584 bytes in/out per scan.
System Integration Essentials
The GE IC200BEM003 slots into VersaMax racks as the intelligent bridge between PLC CPUs—like the CPU005—and PROFIBUS-DP slaves, offloading comms to keep scan times tight. Built for Emerson’s modular architecture, it snaps onto backplanes with standard carriers, mapping slave data straight to PLC memory for seamless logic integration.
What draws integrators? Its plug-and-play config via Proficy tools on Windows hosts, handling linear bus topologies terminated at ends. Pair it with VersaMax PROFINET scanners or Nano CPUs for hybrid plants blending fieldbus with Ethernet. Isolation ratings—1500V network-to-backplane, 250V to ground—shield against surges in motor-dense zones, while low power draw fits lean rack budgets. Diagnostics tables for slave status and errors turn troubleshooting into a quick table lookup, not hours of cable tracing.
Performance Highlights
Speed defines the GE IC200BEM003: variable baud rates up to 12 Mbaud deliver responsive exchanges across 125 slaves, perfect for time-critical loops in material handling. Its RS485 backbone via 9-pin D-sub connector resists EMI, with shielded cabling ensuring clean signals over long drops—think 1000m+ in sprawling facilities.
Compact at 4.3 x 2.63 x 1.95 inches and under 0.5 kg, it mounts flush in tight enclosures, operating reliably from 0–60°C with 5–95% humidity tolerance. No fans needed; passive cooling handles dusty or oily air. Current pull of 450mA at 5V keeps heat low, extending MTBF into the decade mark for uptime-focused ops.
Compatibility extends beyond PROFIBUS to VersaMax ecosystems, easing retrofits in mixed-protocol sites. UL hazardous-location certification lets it deploy near processes without extra barriers, while LED arrays for power, comms, and faults provide at-a-glance health checks that save diagnostic trips.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | GE IC200BEM003 |
| Brand | GE Fanuc (Emerson) |
| Type | PROFIBUS-DP Master Module |
| Power Supply | 450mA at 5V DC |
| Operating Temperature | 0°C to 60°C |
| Mounting | VersaMax Rack/Carrier |
| Dimensions | 4.3 x 2.63 x 1.95 inches |
| Weight | 0.45 kg |
| Interfaces | 9-pin D-sub (RS485 PROFIBUS) |
| Certifications | UL Hazardous Location, CE |
| Cooling | Passive |
| Environmental Rating | 5–95% RH Non-Condensing |
| Max Slaves | 125 |
| Data Capacity | 3584 bytes in/out |
- IC200BEM003
Related Modules
IC200BEM002 – Slave counterpart for PROFIBUS-DP drops, linking seamlessly to the GE IC200BEM003 master.
IC200CPU001 – VersaMax Nano CPU that configures and pairs with GE IC200BEM003 for compact controls.
IC200CHS110 – Carrier base for rackless mounting of the GE IC200BEM003 in distributed setups.
IC200ETM001 – Ethernet module complementing GE IC200BEM003 for dual-network VersaMax systems.
IC200UCS005 – CPU005 upgrade that fully leverages GE IC200BEM003‘s PROFINET-DP bridge.
IC200MDL240 – Discrete I/O slave expanding GE IC200BEM003-controlled field networks.
Setup & Upkeep Tips
Start with rack planning for the GE IC200BEM003: secure at least 2-inch clearance around the D-sub port for cabling, and bond the carrier frame to chassis ground to dump noise—critical in VFD-heavy zones. Pre-run Profibus cable with 100-ohm terminators at ends; test continuity before powering up. Insert into any I/O slot, but isolate from high-power modules to minimize crosstalk. Initial boot shows steady OK LED; use Proficy Machine Edition to scan slaves and map addresses—mismatches here cause 90% of first-run glitches.
Quarterly checks keep it solid: wipe dust from connector pins, cycle through diagnostic buffers for slave faults, and verify baud sync with a handheld analyzer. Firmware updates via Ethernet loader refresh protocol support without rack teardown. If comms drop, power-cycle slaves one-by-one—the GE IC200BEM003‘s status table flags the offender. This routine has preserved client networks through years of 24/7 shifts, dodging costly outages.
