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In compact machine panels or standalone kiosks where space and cost rule, the GE IC200UDR005-BG powers simple sequencing for conveyor diverters, packaging sealers, and pump alternators—tasks needing a mix of DC sensing and relay-driven actuators without full rack complexity. Small food processors use it to track carton flow and trigger inkjet coders, while remote HVAC units rely on its inputs for thermostat signals and outputs for fan contactors. Maintenance crews in these setups love dropping the GE IC200UDR005-BG into tight enclosures during retrofits, as its 28-point combo cuts wiring bundles and supports quick expansions up to 140 I/O via snap-on modules. The GE IC200UDR005-BG is used in industrial automation wherever VersaMax Micro controllers handle discrete logic for batching, sorting, or alarming, bridging legacy pushbuttons to modern Proficy programming.
Its blend of 16 fast 24 VDC inputs and flexible outputs shines in control systems prone to mixed loads, like wastewater samplers pulsing solenoids alongside status lamps, or textile winders monitoring tension switches. Noise-hardened optos filter weld chatter or motor spikes, keeping reads reliable over 50-foot runs. Operators spot issues via onboard LEDs before lines back up, making the GE IC200UDR005-BG applicable in control systems from standalone nodes to ProtoBridge networks, where every point counts toward uptime in budget-constrained upgrades.
The GE IC200UDR005-BG is a self-contained 28-point Micro PLC from the VersaMax family by GE Fanuc/Emerson, packing a CPU, power supply, 16 DC inputs, 11 relay outputs, and one 24 VDC output into a single DIN-rail unit. It runs ladder logic or instruction lists via Proficy Machine Edition, with 9K words program memory and 2K registers for timers, counters, and math—ideal for standalone machines or networked drops. In VersaMax architectures, the GE IC200UDR005-BG acts as the brains for small islands, expanding via RS-485 or Ethernet to link with larger PLCs while handling local I/O directly.
For integrators, its appeal is total flexibility: two serial ports (RS-232/RS-485), analog pots for on-the-fly tweaks, and high-speed counter support turn it into a mini-controller without extras. The GE IC200UDR005-BG thrives in Nano/Micro builds programmed offline, retaining data 30 minutes on capacitors (battery optional), and scales to 4 discrete plus 4 analog expansions. That makes it a smart pick for OEMs shipping pre-loaded units, cutting panel depth and startup time.
Right out of the box, the GE IC200UDR005-BG sinks 24 VDC inputs from PNP sensors or switches at 0.5 ms response, configurable as counters or PWM reads for encoder pulses up to 100 kHz. Relay outputs switch 2A loads across 120/240 VAC pilots or DC solenoids, with the dedicated 24 VDC point for clean logic signals—no interlocks needed. RS-485 daisy-chains multiples for ProtoBridge, while RS-232 handles HMI uploads, all powered by universal 100-240 VAC input.
Low-profile DIN mounting and removable terminals speed field swaps, with status LEDs per input/output plus CPU health at a glance. The GE IC200UDR005-BG sips power (under 30 VA), runs 0-60°C without fans, and packs floating-point math for PID loops in one footprint. Expansion ports auto-detect modules, simplifying growth from 28 to 140 points.
Proven capacitor backup and wide-voltage tolerance keep it humming through brownouts, outlasting fragile micros in humid or dusty spots. Field techs report million-cycle relay life on low-duty apps, with self-diagnostics flagging expansions or memory faults early.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | GE IC200UDR005-BG |
| Brand | GE Fanuc / Emerson VersaMax Micro |
| Type | 28-point Micro PLC (16 in / 12 out combo) |
| Total I/O Points | 28 (expandable to 140) |
| Inputs | 16 x 24 VDC sink (0.5 ms response) |
| Outputs | 11 x relay (2A, 120/240 VAC/DC), 1 x 24 VDC |
| Power Supply | 100-240 VAC, 50/60 Hz |
| Program Memory | 9K words (ladder/IL) |
| Data Memory | 2K words registers |
| Serial Ports | RS-232 (RJ-45), RS-485 (DB-15) |
| High-Speed Counters | Up to 4 Type A (100 kHz) |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Mounting | 35mm DIN rail |
| Dimensions (H x W x D) | 90 x 150 x 76 mm |
| Weight | Approx. 0.8 kg (1.8 lb) |
| Data Retention | 30 min capacitors (battery optional) |
| Certifications | cULus, CE |
- IC200UDR005-BG
IC200UDR010 – AC-powered variant with more relay points, used where GE IC200UDR005-BG needs extra switching.
IC200CHS110 – Carrier for expanding GE IC200UDR005-BG with discrete I/O modules.
IC200MDL650D – 32-point input add-on boosting sensing on GE IC200UDR005-BG bases.
IC200MDL940G – Relay output expander complementing GE IC200UDR005-BG actuators.
IC200ALG240 – Analog input unit for process signals tied to GE IC200UDR005-BG logic.
IC200CPU001 – Nano CPU upgrade path from GE IC200UDR005-BG micros.
IC200PBI001 – Power booster for heavy expansions off GE IC200UDR005-BG.
Mount the GE IC200UDR005-BG on stable DIN rail away from heat sources, routing inputs low-voltage and outputs high-energy separately to dodge coupling. Verify 24 VDC common polarity pre-powerup—mismatch flips inputs—and torque terminals to spec for vibration hold. Cycle all points during commissioning to baseline LEDs and counters.
Quarterly checks on the GE IC200UDR005-BG cover relay chatter, input debounce via pots, and expansion handshakes; clean dust from ports to prevent serial flakes. Log scan times in Proficy to catch overloads early, and test capacitor hold during planned blacks. Swaps take minutes with terminal pulls—stock one per site for remote fixes.
