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GE IC695ALG600-AB Universal analog input (8-ch + 2 CJC)

The GE IC695ALG600-AB is an 8-channel universal analog input module (two groups of four) plus two dedicated cold junction compensation inputs for GE Emerson PACSystems RX3i, configuring independently per channel for voltage (±10 V/0-10 V), current (±20/4-20 mA), thermocouple (B/C/E/J/K/N/R/S/T), RTD (PT385/3916/Ni/Cu), or resistance (up to 4000 Ω). It mounts in universal backplanes, feeding high-resolution %AI words to CPUs via PCI bus with Proficy Machine Edition handling scaling and filters (8 Hz to 1 kHz).

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Description

In high-precision process control and mixed-signal environments like chemical reactors, test benches, and HVAC optimization where diverse sensors demand flexible acquisition without dedicated modules per type, the GE IC695ALG600-AB consolidates universal analog inputs for PACSystems RX3i controllers.

It excels in industrial automation for batch blending, furnace profiling, and compressor monitoring that mix thermocouples from hot sections, RTDs on bearings, 4-20 mA transmitters on flows, and 0-10 V positioners—all consolidated into one rack slot with sigma-delta conversion delivering 16-bit data plus comprehensive diagnostics.

Product Introduction & Positioning

The GE IC695ALG600-AB is an 8-channel universal analog input module (two groups of four) plus two dedicated cold junction compensation inputs for GE Emerson PACSystems RX3i, configuring independently per channel for voltage (±10 V/0-10 V), current (±20/4-20 mA), thermocouple (B/C/E/J/K/N/R/S/T), RTD (PT385/3916/Ni/Cu), or resistance (up to 4000 Ω). It mounts in universal backplanes, feeding high-resolution %AI words to CPUs via PCI bus with Proficy Machine Edition handling scaling and filters (8 Hz to 1 kHz).

In RX3i systems, it supports hot-swap and group isolation for maintenance without process upset, pairing naturally with outputs like IC695ALG800. Firmware 6.00+ unlocks full diagnostics including open-wire and rate-of-change alarms.

Integrators favor it as the “Swiss Army knife” for brownfield upgrades, slashing panel space 50% versus type-specific cards while preserving signal integrity through 250 VAC isolation.

Key Technical Features & Functional Benefits

Channels flex across types with 16-bit resolution (32-bit float/integer formats) and configurable filters rejecting plant noise, updating <2 ms/channel (40 ms/group) via parallel sigma-delta A/Ds—critical for PID cascades tracking turbine exhaust or reactor beds.

Hardware shrugs 0-60°C abuse with 425 mA @5 V/400 mA @3.3 V draw (5.4 W max), front LEDs signaling OK/field faults/terminal status, and auto-calibration on power-up. Diagnostics pipe over/under-range, open-circuit, and ROC faults to PLC bits for runtime alerting.

RX3i-native with PCI backplane acceleration, it requires IC694ACC600 terminal blocks and supports disabled channels to shorten scans. MTBF >250k hours via coated boards in 95% RH cabinets.

Detailed Technical Specifications

Parameter Value
Model IC695ALG600-AB
Brand GE Emerson PACSystems RX3i
Product Type Universal analog input (8-ch + 2 CJC)
Input Types Voltage (±10/0-10/0-5/1-5 V), Current (±20/0-20/4-20 mA), TC (B/C/E/J/K/N/R/S/T), RTD (PT385/3916/NiFe/Cu), Resistance (250-4000 Ω)
Resolution 11-16 bits (32-bit float/integer)
Accuracy ±0.1% @25°C; ±0.25% over range
Update Rate <2 ms/ch (1 kHz); 40 ms/group
Filter Bandwidth 8/12/16/40/200/1000 Hz
Backplane Power 5 V @425 mA; 3.3 V @400 mA (5.4 W max)
Isolation 250 VAC cont.; 1500 VAC/1 min
Operating Temperature 0-60 °C
Terminal Block IC694ACC600 (separate); hot-swappable
Status Indicators OK, Field Status, TB removal LEDs
Diagnostics Open-wire, ROC, over/under-range
IC695CRU320-EZ
IC695ALG600-AB

Related Modules or Compatible Units

IC695ALG608 – TC-specialized extension for denser thermal arrays.

IC695ALG800 – 8-channel output balancing IC695ALG600-AB loops.

IC695CHSxxx – Universal backplanes housing IC695ALG600-AB.

IC695CPU315 – RX3i CPU consuming IC695ALG600-AB data.

Installation Notes & Maintenance Best Practices

Group similar signals on GE IC695ALG600-AB channels before wiring to IC694ACC600 blocks—ground shields module-side, torque to spec, and baseline scaling in Proficy during outages. Power into live universal rack slot 2+.

Quarterly diagnostic sweeps for drift; annual two-channel calibration with precision sources. Hot-swap extracts TB first.