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Sperry Marine 65830812-03 VisionMaster FT PCIO Board

  • Model: 65830812-03 (Revision 03)

  • Brand: Sperry Marine (Northrop Grumman)

  • Series: VisionMaster FT / BridgeMaster E

  • Core Function: Principal Input/Output (PCIO) controller for bridge workstations.

  • Product Type: Printed Circuit Board Assembly (PCBA) / Interface Card

  • Key Specs: Multi-channel NMEA 0183, Analog Gyro/Log Interface, PCI/PCIe Bus.

  • Condition: New Original / New Surplus

Categories: , , , , SKU: 65830812-03 Brand:

Description

3. Key Technical Specifications

Parameter Value
Component Type PCIO (Processor Input/Output) Interface Board
System Compatibility VisionMaster FT Radar, ECDIS, and Chart Radar
Input Channels 8x NMEA 0183 (IEC 61162-1/2), RS-422
Analog Inputs 1x Speed Log (200 ppnm), 1x Gyro (Synchro/Step)
Radar Interface Video, Trigger, and Azimuth/Heading Marker Inputs
Bus Interface Standard System PCI/PCIe (Variant Dependent)
Operating Temp -15 to +55 °C
Certification IEC 60945 (Marine Type Approved)

 

4. Product Introduction

The Sperry Marine 65830812-03 is the primary hardware interface for the VisionMaster FT navigation suite. As a core PCIO (Processor Input/Output) board, it serves as the central hub for all sensor data, translating NMEA signals from the GPS, AIS, and Gyrocompass into a format the workstation software can process. Revision 03 features improved electromagnetic interference (EMI) shielding and updated logic controllers for higher data throughput.

In high-density traffic situations, the 65830812-03 is responsible for maintaining the synchronization between the radar transceiver and the ARPA tracking engine. Replacing a failing I/O board with this genuine Sperry 65830812-03 eliminates intermittent sensor dropouts and “Video Gate” errors, ensuring your bridge system meets all SOLAS requirements for navigation safety and accuracy.

65830812-03
65830812-03
65830812-03
65830812-03

 

5. Installation & Configuration Guide

Stage 1: Pre-Installation Preparation (Estimated Time: 15 mins)

  • ⚠️ Safety First: Shut down the VisionMaster OS properly. Isolate the workstation from the AC/UPS power source.
  • Tools Required: PH2 Phillips screwdriver, ESD wrist strap (mandatory), and a digital multimeter.
  • Data Backup: Before shutting down, go to the Service Menu and take photos of the Port Configuration and I/O Mapping pages. You will need these to re-assign sensors to the new hardware.

Stage 2: Removing the Old PCBA

  1. Open the processor cabinet (usually a rackmount or pedestal-base PC).
  2. Carefully disconnect the high-density SCSI-style cables and internal ribbon headers. ⚠️ Warning: Use the plastic ejector tabs; do not pull on the cables themselves.
  3. Unscrew the retaining bracket from the chassis.
  4. Pull the board straight up to avoid damaging the bus pins. Inspect the motherboard for dust or heat marks.

Stage 3: Installing the New 65830812-03 (Estimated Time: 20 mins)

  1. ESD Prep: Ground yourself to the chassis. This board contains high-speed logic chips that are extremely sensitive to static.
  2. Configuration Check: Verify any DIP switches or jumpers on the -03 board match the old unit. These often define the board ID if multiple workstations are networked.
  3. Firmly seat the board into the slot. Secure the bracket and reconnect all external sensor cables.
  4. Self-Checklist: [ ] Board seated flush, [ ] Cables locked, [ ] Grounding screw tight.

Stage 4: Power-On & Commissioning

  1. Power up the workstation and enter the VisionMaster Service Mode.
  2. Hardware Detection: Confirm the OS recognizes the new PCIO board.
  3. Port Mapping: Re-assign the NMEA ports (e.g., Port 1 = Gyro, Port 2 = GPS).
  4. Signal Test: Verify “Live” data is appearing in the software for each active channel.
  5. ⚠️ Troubleshooting: If the radar video is missing, check the “Video Interlock” status in the service menu and verify the coax sub-header connection.

 

6. Frequently Asked Questions (FAQ)

Q: Can I replace a -01 or -02 revision with this -03 board? A: Yes. The 65830812-03 is backward compatible and replaces earlier revisions. It offers better component longevity and more stable data processing than the original -01 series.

Q: Why is my AIS data failing after swapping the board? A: This is usually a port mapping issue in the software. When the hardware is replaced, the Windows-based OS may assign it a different COM address. You must manually re-link the AIS sensor to the correct physical port in the Service Menu.

Q: Is this board “New Original” or a repaired/used part? A: This is New Original (New Surplus). In my experience, repaired I/O boards in marine environments are unreliable due to micro-corrosion on the traces. We only provide unused stock for mission-critical bridge equipment.

Q: Does this board handle the “Sync” for the radar scanner? A: Yes. The 65830812-03 manages the heading marker and azimuth pulses. If your radar image is “spinning” or losing North-up orientation, this board is a primary suspect.

Q: Will I need to re-install the VisionMaster software? A: No. The software should recognize the board automatically. You only need to calibrate the port settings and verify the sensor inputs.

Q: Will this board fix the “Radar Video Interlock” alarm? A: It often does. If the cable from the transceiver is good, the Interlock alarm usually points to a failure in the video processing circuit on the PCIO board. Replacing the 65830812-03 typically resolves this issue.