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ABB 07MK92 GJR5253300R1161 Advant Controller Serial I/O Module

  • Model: ABB 07MK92 (GJR5253300R1161)
  • Brand: ABB
  • Series: Advant Controller 31 / Advant OCS
  • Core Function: Field serial communication processor
  • Product Type: Communication/Interface Module
  • Key Specs: 4 serial ports (RS-232/RS-422/RS-485); 24 V DC; Flash application memory
  • Condition: New Original / New Surplus
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Description

2. Product Core Brief

  • Model: ABB 07MK92 (GJR5253300R1161)
  • Brand: ABB
  • Series: Advant Controller 31 / Advant OCS
  • Core Function: Field serial communication processor
  • Product Type: Communication/Interface Module
  • Key Specs: 4 serial ports (RS-232/RS-422/RS-485); 24 V DC; Flash application memory
  • Condition: New Original / New Surplus

3. Key Technical Specifications

Parameter Value
Part Number GJR5253300R1161
ABB Catalog ID 07MK92
Product Type Serial communication processor
Compatible System Advant Controller 31 & Advant OCS
Serial Interfaces 4 total
Configurable Ports COM3/COM4: RS-232 / RS-422 / RS-485
Fixed Ports COM5/COM6: RS-232
Protocol Support User-defined serial protocols (Modbus, Profibus, etc.)
Programmable Memory Flash EPROM for user app
Programming Software ABB 907 MK92 on PC
LEDs Configurable diagnostic indicators
Power Supply 24 V DC
Power Consumption ~2.5 W typical (varies with load)
Operating Temp. -20 °C to +60 °C
Dimensions ~140 × 120 × 85 mm
Mounting DIN rail / panel mount compatible
07AI91E
07MK92 GJR5253300R1161

4. Product Introduction

The ABB 07MK92 (GJR5253300R1161) is a serial communication processor module designed for use with ABB Advant Controller 31 (AC31) and Advant OCS automation systems. It provides four serial interfaces — two configurable as RS-232, RS-422, or RS-485 and two fixed RS-232 ports — to link PLCs, field devices, HMIs, and external equipment via user-defined protocols.

This module runs on 24 V DC, includes Flash application memory, and features configurable LED diagnostics. It connects to Advant basic units via network interface elements and is programmed and tested using ABB 907 MK92 software on a PC, offering flexible integration for legacy automation communications.

5. Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
No LEDs powered 24 V DC supply missing or reversed ✅ High Measure 24 V at module terminals Confirm supply polarity and fuses
Serial link not active Wrong port config / baud mismatch ✅ High Verify COM3/COM4 settings match remote device Update protocol and port settings in app
Module doesn’t respond to PC tool Wrong COM port or cable issue ⚠️ Medium Test COM3 connectivity and cable continuity Try known good cable/adapter
Unexpected error LED Flash memory app fault ⚠️ Medium Observe LED code pattern Re-download application via 907 MK92
Erratic data on RS-485 Termination/shield issues ⚠️ Medium Check termination, shield continuity Add termination resistor, ground shield correctly

Practical note: Most communication issues trace back to port configuration, termination, or cabling, not hardware failure. Always verify physical connections and protocol settings before module replacement.

6. Frequently Asked Questions (FAQ)

Q1: What system does this module plug into?
A: It integrates with ABB Advant Controller 31 (AC31) and Advant OCS systems as a serial communication processor module.

Q2: How many serial ports does it have?
A: Four total: 2 configurable as RS-232/RS-422/RS-485 (COM3/COM4) and 2 fixed RS-232 (COM5/COM6).

Q3: Do I need special software to program it?
A: Yes — use ABB 907 MK92 PC software to write and test user communication applications stored in Flash EPROM.

Q4: Can this module handle Modbus or Profibus?
A: Protocol support is user-defined in application code and can implement common industrial serial protocols such as Modbus or Profibus if coded accordingly.

Q5: What power does this module require?
A: 24 V DC, typical draw around 2.5 W, with LEDs for supply, run, and error indication.

Q6: Why might this be priced below factory list?
A: This part is legacy/out of active production and offered mainly as New Surplus or tested stock, not from current OEM manufacturing. Verified condition and testing SOP are essential for uptime assurance.