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ABB CI858 Hot-Swappable DriveBus Module

The ABB CI858 is a DriveBus communication interface for connecting AC800M controllers to ABB drives in 800xA DCS systems. It handles high-speed optical fiber links for motion control, torque reference, and status feedback in process industries, steel mills, and marine propulsion with real-time redundancy support.

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Description

Product Core Brief

  • Model: CI858 (3BSE018135R1)
  • Brand: ABB
  • Series: S800 I/O Communication Interfaces
  • Core Function: DriveBus communication to AC800M controllers
  • Product Type: Drive interface module
  • Key Specs: 8 Mbit/s | Optical fiber | 24 V DC | 200 mA typ
  • Condition: New Surplus (factory sealed, original packaging).
  • Inventory Status: Buffer stock for high-reliability drive systems; ABC Class A fast-move​

Key Technical Specifications

Parameter Value
Product Type DriveBus Interface Module ​
Protocol ABB DriveBus ​
Transmission Speed 8 Mbit/s​
Connector Type Optical fiber ​
Power Supply 24 V DC ​
Current Consumption 200 mA typical ​
Operating Temperature 0 to +55 °C ​
Storage Temperature -40 to +70 °C​
Dimensions 185 x 59 x 127.5 mm ​
Weight 0.7 kg​
Protection Class IP20​
Hot Swap Yes ​
Certifications ATEX Zone 2, AEx nA IIC T4​
CI853K01 3BSE018103R1
CI858

Product Introduction & Supply Chain Strategy

The ABB CI858 is a DriveBus communication interface for connecting AC800M controllers to ABB drives in 800xA DCS systems. It handles high-speed optical fiber links for motion control, torque reference, and status feedback in process industries, steel mills, and marine propulsion with real-time redundancy support.

New Surplus reduces lead time variability for critical drive interfaces, cutting TCO by 30-40% versus OEM while eliminating refurbished risks like optical port failures causing drive trips. JIT replenishment with min/max 1/3 stocking ensures availability; 1-2 year warranty included.​

Installation & Configuration Guide

Stage 1: Pre-Installation (Prep & Safety)
Lock out/tag out controller rack. ESD strap required. Document optical fiber routing, clean connectors, drive addresses. Verify 24 V supply buffer at 20%.​

Stage 2: Removal
Power down CEX bus segment. Disconnect optical fibers (TX/RX)—cap ends immediately. Release TP858 baseplate latch; extract module.​

Stage 3: Installation (Clone & Seat)
Clean fiber ends with IPA; reconnect TX1/RX1, TX2/RX2 per photos. Seat into TP858 baseplate; latch to Modulebus. No jumpers required.​

Stage 4: Power-On & Testing
Power CEX bus; verify Power/Comms LEDs green. Test DriveBus via Control Builder: ping drives, send test references, confirm no CRC errors.​

Firmware/Software Versions & Upgrade Notes

Firmware loaded via Control Builder Professional; compatible with AC800M PM8xx controllers V5.1+. DriveBus protocol V2.x standard.​
Mismatches cause comms timeouts; match drive firmware pre-swap. Hot-swap supported but verify bus healthy first—no downgrades.​

Frequently Asked Questions (FAQ)

Verified as New Surplus?
Yes—sealed with pristine optical ports, full QC including fiber continuity test. Avoids used modules with degraded lasers dropping packets.​

Why priced mid-range vs OEM/used?
Frame agreement sourcing at 30-40% below list; guarantees DriveBus integrity vs refurb fiber faults costing production halts.​

EOL risk for CI858?
Active production; JIT via preferred suppliers. Buffer 1-3 units for critical motion axes.​

True hot-swap capability?
Yes on live CEX bus (max 2 units)—redundant paths prevent single failure. Still sequence power correctly.​

Configuration carryover?
Stored in AC800M controller; module plug-and-play. Reload FB library if needed post-swap.