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Allen-Bradley 1794-ACNR15 FLEX I/O ControlNet Redundant Adapter

  • Model: 1794-ACNR15
  • Brand: Allen-Bradley (Rockwell Automation)
  • Series: FLEX I/O
  • Core Function: ControlNet redundant media adapter for FLEX I/O
  • Product Type: Communication Adapter Module
  • Key Specs: Dual BNC; up to 8 modules; 5 Mbps; 24 V DC
  • ⚠️ Obsolete Model – Limited Stock Available
  • Condition: New Original / New Surplus
Categories: , , , , SKU: 1794-ACNR15 Brand:

Description

3. Key Technical Specifications

Parameter Value
I/O Capacity 8 FLEX I/O modules
Communication Rate 5 Mbps
ControlNet Ports Dual BNC (Channel A and Channel B) for redundant media
Network Access Port 1 NAP (RJ-45 style)
Input Voltage 19.2–31.2 V DC (24 V DC nominal), 400 mA
Flexbus Output 5 V DC, 640 mA max
Inrush Current 14 A for 2 ms
Power Dissipation 3.4 W max @ 19.2 V DC
Isolation Voltage 50 V continuous (basic insulation); tested to 860 V AC for 60 s
Node Address Thumbwheel switches
Operating Temperature –25 to +55 °C (–13 to +131 °F)
Storage Temperature –40 to +85 °C (–40 to +185 °F)
Relative Humidity 5 to 95 % non-condensing
Dimensions (approx. H × W × D) 87 × 94 × 69–92 mm (3.4 × 3.7 × 2.7–3.6 in)
Weight Approx. 220 g (7.76 oz)
Mounting DIN rail

4. Product Introduction

The Allen-Bradley 1794-ACNR15 is a FLEX I/O ControlNet adapter with redundant media capability. It connects up to eight FLEX I/O modules to a ControlNet network and provides dual BNC connectors (Channel A and Channel B) for media redundancy. When both channels are connected, the adapter automatically routes traffic if one trunk fails.

The module includes a built-in power supply that converts the external 24 V DC input to 5 V DC for the Flexbus. It supports Removal and Insertion Under Power (RIUP) for the I/O modules, node address selection via thumbwheel switches, and a Network Access Port for programming. The 1794-ACNR15 can also serve as a functional replacement for the single-channel 1794-ACN15 when only Channel A is used.

1794-ACNR15

1794-ACNR15

1794-ACNR15

1794-ACNR15

1794-ACNR15

1794-ACNR15

5. Installation & Configuration Guide

Stage 1: Pre-Installation Preparation (5–10 min) ⚠️ Safety First: Place the system in a safe state. Lock out/tag out the 24 V DC supply and any field power. Wear an ESD wrist strap. Tools Required: ESD strap, screwdriver, multimeter, smartphone for photos of switch settings and cabling. Data Backup: Record the current node address (thumbwheel settings), ControlNet schedule, and I/O configuration in RSNetWorx for ControlNet. Photograph all connections.

Stage 2: Removing the Old Adapter (5–8 min)

  1. Confirm power is removed from the adapter.
  2. Disconnect the ControlNet BNC cables (and NAP cable if present). Label Channel A and Channel B.
  3. Disconnect the 24 V DC power wires.
  4. Release the locking tab and slide the adapter off the DIN rail / terminal base. ⚠️ Keep the old adapter until the replacement is fully tested.

Stage 3: Installing the New Adapter (8–12 min)

  1. Verify the module is marked 1794-ACNR15. Set the thumbwheel switches to the required ControlNet node address.
  2. Mount the adapter on the DIN rail or terminal base and lock it in place.
  3. Connect the 24 V DC supply (observe polarity).
  4. Connect ControlNet media: Channel A is primary; Channel B is used only for redundant media. Use Belden RG-6/U or equivalent.
  5. Connect the NAP cable if required for local programming. Self-Checklist: [ ] Node address set correctly [ ] Power polarity correct [ ] Channel A connected [ ] Module locked firmly.

Stage 4: Power-On & Testing (10–20 min)

  1. Apply 24 V DC power. Observe the I/O Status, Comm A, and Comm B LEDs.
  2. Verify the adapter appears on the ControlNet network at the configured node address using RSNetWorx or RSLinx.
  3. Confirm all eight possible FLEX I/O modules are recognized and data is exchanging.
  4. If redundant media is used, test failover by disconnecting one channel. ⚠️ Troubleshooting Note: Solid red Comm LED usually indicates a media or node-address conflict. Flashing green indicates online but not scheduled. Always match the node address and schedule from the original configuration.

6. Frequently Asked Questions (FAQ)

Q: Can the 1794-ACNR15 be hot-swapped? No. Always remove the 24 V DC power before inserting or removing the adapter. FLEX I/O modules themselves support Removal and Insertion Under Power, but the adapter does not.

Q: Is the 1794-ACNR15 still in production? No. The FLEX I/O ControlNet adapters are discontinued. Remaining units are new surplus or refurbished. For new designs, migrate to EtherNet/IP FLEX I/O adapters (1794-AENT or 1794-AENTR).

Q: Can I use this as a direct replacement for a 1794-ACN15? Yes. Connect the existing ControlNet cable to Channel A only. The module will function as a single-channel adapter. Channel B can be left unused or used later for media redundancy.

Q: How many FLEX I/O modules can be attached? A maximum of eight modules of any mix (digital, analog, specialty).

Q: Why is the price lower than historical OEM list price? These are genuine surplus units from excess inventory. They are original Allen-Bradley modules that have never been installed in a running system, but they are no longer available through standard Rockwell channels. Functional testing and warranty are provided.

Q: What cable is required for ControlNet? Belden RG-6/U (or Allen-Bradley 1786-RG6 / 1786-RG6F high-flex). Use proper BNC connectors and terminators at the ends of each trunk.

Q: Does the adapter supply power to the I/O modules? Yes. It converts the external 24 V DC input to 5 V DC (up to 640 mA) on the Flexbus for the attached modules.