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Allen-Bradley 1794-IT8 Flex I/O Thermocouple Module

  • Model: 1794-IT8 (Series A commonly seen; verify suffix on request)
  • Brand: Allen-Bradley (Rockwell Automation)
  • Series: 1794 FLEX I/O Thermocouple/mV Input Module
  • Core Function: 8-channel thermocouple and millivolt analog input module
  • Product Type: Analog Input Module (Thermocouple / mV)
  • Key Specs: 8 × isolated TC/mV inputs; ±76.5 mV range; 16-bit resolution (2.384 µV typical); 24 V DC input; 20–40 mA Flexbus current
  • Condition: New Original (New Surplus) or Refurbished (tested) — specify at checkout
  • Availability: In stock; same-day or next-day shipping on most orders
Categories: , , , , SKU: 1794-IT8 Brand:

Description

Key Technical Specifications

Parameter Value
Catalog Number 1794-IT8 (also listed as 1794-IT8/A)
Module Type Thermocouple / Millivolt Input Module
Number of Inputs 8 individually isolated channels
Input Types Thermocouple: B, C, E, J, K, N, R, S, T, L; mV: ±76.5 mV
Input Range −76.5 to +76.5 mV (thermocouple and mV modes)
Resolution 16 bits (2.384 µV typical)
Data Format 16-bit 2’s complement or offset binary (unipolar)
Flexbus Current 20 mA typical; 40 mA max @ 5 V DC
Input Voltage 19.2–31.2 V DC (nominal 24 V DC)
Input Current 150 mA max @ 24 V DC
Power Dissipation 3 W max @ 31.2 V DC
Isolation Voltage 850 V DC (inputs and user power to logic side)
Normal Mode Noise Rejection −60 dB at 60 Hz
Channel Bandwidth 0–2.62 Hz (−3 dB)
System Throughput 325 ms per 8 channels (normal mode)
Cold Junction Compensation 2 × factory-supplied CJC units (A-B 969424-0)
Terminal Base Units 1794-TB2, -TB3, -TB3S, -TB3T, -TB3TS, -TB3G, -TB3GS, -TB3GK
Indicators 1 × red/green power/status LED; 8 × red open-input LEDs
Mounting DIN rail or panel mount (via terminal base)
Enclosure Rating IP20 (open-style)
Operating Temperature 0 to 55 °C (32 to 131 °F)
Storage Temperature −40 to 85 °C (−40 to 185 °F)
Humidity 5–95% non-condensing
Dimensions (H × W × D) ~45.7 × 94 × 53.3 mm (1.8 × 3.7 × 2.1 in)
Weight ~110 g (3.9 oz)
Certifications UL, CE, CSA; ATEX/IECEx (European Zone 2)

 

Product Introduction

The Allen-Bradley 1794-IT8 is an 8-channel thermocouple and millivolt input module for 1794 FLEX I/O systems. It accepts inputs from type B, C, E, J, K, N, R, S, T, and L thermocouples, as well as ±76.5 mV signals, with 16-bit resolution and individual channel isolation.

This module is chosen for temperature monitoring and process control applications where multiple thermocouple types must be read with high accuracy. In field deployments, it’s commonly used in ovens, furnaces, heat-treat systems, and process vessels where temperature profiling is critical.

1794-IT8

1794-IT8

1794-IT8

1794-IT8

1794-IT8

1794-IT8

Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
No power LED on module 24 V DC supply missing or wiring fault ✅ High Measure 19.2–31.2 V DC at terminal base; check polarity and fuse Fix 24 V DC supply and wiring before swapping module
All channels reading open or erratic CJC unit missing or faulty ✅ High Verify cold junction compensator (CJC) is installed on terminal base Install or replace CJC unit (A-B 969424-0)
One channel reading open Thermocouple wire break or loose connection ❌ Medium Measure thermocouple resistance; check terminal screw torque Repair or replace thermocouple; re-torque terminals
Inaccurate temperature readings Wrong TC type configured or CJC error ✅ Medium Verify TC type in PLC config; measure CJC temperature Correct TC type in software; verify CJC placement and function
Intermittent readings Noise or grounding issue ❌ Medium Check shield grounding; verify separation from VFDs/motors Improve shielding; ensure single-point ground
Power LED flashing red Over-temperature or internal fault ✅ High Measure module temperature; check for hot spots Improve airflow; replace module if fault persists

If you’re stuck, send photos of the module (including LEDs), terminal wiring, and a screenshot of your PLC configuration. We’ll review it before you swap the module.

 

Frequently Asked Questions (FAQ)

Q: Is the 1794-IT8 hot-swappable?
A: No. The 1794-IT8 must be installed and removed with 24 V DC power OFF. Hot-swapping can damage the backplane and connected I/O modules.

Q: What’s the difference between 1794-IT8 and 1794-IR8?
A: IT8 is for thermocouple and mV inputs. IR8 is for RTD (resistance temperature detector) inputs. Do not substitute; they use different excitation and measurement circuits.

Q: Do I need a cold junction compensator (CJC) for the 1794-IT8?
A: Yes. The 1794-IT8 requires a CJC unit (A-B 969424-0) mounted on the terminal base for accurate thermocouple readings. Two CJC units are supplied with the module.

Q: What terminal bases work with the 1794-IT8?
A: Compatible terminal bases include 1794-TB2, -TB3, -TB3S, -TB3T, -TB3TS, -TB3G, -TB3GS, and -TB3GK. Ensure the base supports thermocouple wiring and CJC mounting.

Q: What condition are these modules in, and why is pricing lower than factory?
A: We sell New Original (New Surplus) and Refurbished (tested) units. Pricing is lower because these are surplus or professionally refurbished. Each refurbished unit goes through live functional testing and comes with a 1-year warranty.

Q: Can I keep my existing program when swapping a failed 1794-IT8?
A: Yes. As long as the replacement is the same catalog number (1794-IT8) and your PLC configuration (TC type, scaling, CJC settings) matches, the existing program should work without changes.

Q: What software do I need to configure the 1794-IT8?
A: RSLogix 5000 or Studio 5000 is used to configure the 1794-IT8 in a Flex I/O system. Set the thermocouple type, scaling, and CJC settings in the module configuration.