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Allen-Bradley 1794-OB32P FLEX I/O 32-Point Protected DC Output

  • Model: 1794-OB32P
  • Brand: Allen-Bradley (Rockwell Automation)
  • Series: FLEX I/O
  • Core Function: 32-point electronically protected digital DC output
  • Product Type: Digital Output Module
  • Key Specs: 32 sourcing outputs; 500 mA/channel; 14 A module max
  • ⚠️ Obsolete Model – Limited Stock Available
  • Condition: New Original / New Surplus
Categories: , , , , SKU: 1794-OB32P Brand:

Description

3. Key Technical Specifications

Parameter Value
Number of Outputs 32 (2 groups of 16), sourcing
Output Voltage Range 10–31.2 V DC (24 V DC nominal)
On-State Current 1.0 mA min / 500 mA max per channel
Module Current Rating 14 A max (6 A total channels 0–15; 8 A total channels 16–31)
Surge Current 2 A for 50 ms, repeatable every 2 s
On-State Voltage Drop 0.5 V DC max
Off-State Leakage 0.5 mA max
Output Delay (Off to On / On to Off) 0.5 ms / 1.0 ms max
Flexbus Current 80 mA @ 5 V DC
Power Dissipation 5.3 W max @ 31.2 V DC
Thermal Dissipation 18.1 BTU/hr max @ 31.2 V DC
Isolation 50 V continuous (basic); tested 850 V DC for 60 s (field to system); no channel-to-channel isolation
Terminal Base 1794-TB32 or 1794-TB32S
Operating Temperature 0 to 55 °C (32 to 131 °F)
Storage Temperature –40 to 85 °C (–40 to 185 °F)
Status Indicators 32 yellow LEDs (field-side)
Fusing Electronically protected

4. Product Introduction

The Allen-Bradley 1794-OB32P is a FLEX I/O 32-point digital DC output module with electronic protection. It provides 32 current-sourcing outputs arranged in two groups of 16. Each group can be powered from a separate external 24 V DC supply. Outputs are protected against short-circuit and overload conditions.

The module mounts on a 1794-TB32 or 1794-TB32S terminal base and draws 80 mA from the Flexbus. It supports Removal and Insertion Under Power (RIUP) when used with a compatible adapter. Maximum continuous current is 14 A per module, with a split of 6 A for the first group and 8 A for the second group. Status LEDs indicate the state of each output.

1794-OB32P

1794-OB32P

1794-OB32P

1794-OB32P

5. Installation & Configuration Guide

Stage 1: Pre-Installation Preparation (5–10 min) ⚠️ Safety First: Place the system in a safe state. Lock out/tag out field power and adapter power. Wear an ESD wrist strap. Tools Required: ESD strap, screwdriver, multimeter, smartphone for photos of wiring. Data Backup: Record the existing output mapping, safe-state configuration (if used), and terminal base wiring. Photograph all field connections.

Stage 2: Removing the Old Module (5–8 min)

  1. Confirm field power and adapter power are removed.
  2. Note the terminal base type (must be 1794-TB32 or 1794-TB32S).
  3. Release the module locking tab and pull the module straight off the terminal base.
  4. Inspect the terminal base contacts for damage or contamination. ⚠️ Keep the old module until the replacement is verified under load.

Stage 3: Installing the New Module (8–12 min)

  1. Verify the module is marked 1794-OB32P and the terminal base is 1794-TB32 or 1794-TB32S.
  2. Align the module with the terminal base guides and press firmly until the locking tab engages.
  3. Connect field power:
    • Group 0–15: +V1 to terminals 35/37/39/41, COM1 to 36/38/40/42
    • Group 16–31: +V2 to terminals 43/45/47/49, COM2 to 44/46/48/50
  4. Wire individual outputs to the corresponding terminals on the A-row (0–31).
  5. Observe polarity and current limits (500 mA per point, group totals as specified). Self-Checklist: [ ] Correct terminal base [ ] Module fully seated [ ] Separate power feeds for each group if required [ ] Total current within limits.

Stage 4: Power-On & Testing (10–15 min)

  1. Apply Flexbus power, then field power.
  2. Observe the 32 yellow status LEDs.
  3. Force or program individual outputs and verify field devices respond.
  4. Confirm no electronic protection trips under normal load.
  5. Check module status in the controller (fault bits, connection status). ⚠️ Troubleshooting Note: Outputs that remain off with the LED on usually indicate open field wiring or a tripped electronic protection. Cycle power after clearing a short. Exceeding group current limits will cause protection to activate.

6. Frequently Asked Questions (FAQ)

Q: Can the 1794-OB32P be hot-swapped? Yes for the module itself when used with a supporting adapter (Removal and Insertion Under Power). Always remove field power before changing wiring on the terminal base.

Q: Is the 1794-OB32P still in production? No. Many FLEX I/O digital modules, including the 1794-OB32P, are discontinued or limited. Remaining stock is new surplus or refurbished. For new designs, consider 1734 POINT I/O or 1756 ControlLogix equivalents.

Q: What terminal base is required? Only the 1794-TB32 or 1794-TB32S. Other FLEX terminal bases are not compatible with the 32-point pinout.

Q: How is the current limited? Each channel is electronically protected to 500 mA. The module total is limited to 14 A (6 A for channels 0–15 and 8 A for channels 16–31). Separate external power supplies are recommended for each group when loads approach these limits.

Q: Why is the price lower than historical OEM list price? These are genuine surplus units from excess inventory. They are original Allen-Bradley modules that have never been installed in a running system, but they are no longer available through standard Rockwell channels. Functional testing and warranty are provided.

Q: Are the outputs isolated from each other? No. Channels within each group of 16 share a common return. Isolation exists only between the field side and the system (Flexbus).

Q: What is the safe-state behavior? The module supports a configurable safe-state (SSData) that defines the output values applied if communication is lost. Configure this in the controller project if required for your application.