B&R 5PP320.1505-39 Power Panel 300 15-Inch HMI

Description

Key Technical Specifications

Parameter	Value
Manufacturer	B&R Industrial Automation
Material Number	5PP320.1505-39
Product Family	Power Panel 300
Model Type	PP320 BIOS Panel Controller
Processor	AMD Geode LX800
Clock Frequency	500 MHz
CPU Architecture	32-bit x86
L1 Cache	128 kB
L2 Cache	128 kB
Floating Point Unit	Integrated
Cooling	Passive heat sink
Main Memory	256 MB SDRAM
Firmware Flash	2 MB
Graphics Controller	Geode LX800
Graphics Memory	8 MB shared memory
Display Size	15 inch
Display Type	TFT color
Resolution	XGA 1024 × 768 pixels
Colors	16.2 million
Contrast Ratio	1,000:1
Backlight	LED
Brightness	350 cd/m²
Backlight Life	70,000 h half-brightness time
Touch Screen	Analog resistive
Touch Controller	Elo serial 12-bit
CompactFlash	1 × Type I slot
Ethernet	1 × 10/100 Mbit/s
Ethernet Controller	Intel 82551ER
Serial Interface	1 × RS232
RS232 Connector	9-pin male DSUB
USB Ports	2 × USB
USB Version	USB 1.1 / USB 2.0 compatible
Supply Voltage	18–30 VDC
Nominal Current	1.25 A
Power Consumption	Typical 30 W
Inrush Current	Maximum 2 A
Front Protection	IP65
Rear Protection	IP20
Operating Temperature	0–50 °C
Storage Temperature	-20–60 °C
Dimensions	435 × 330 × 71.5 mm
Weight	Approximately 6.3 kg
Battery	Renata 950 mAh lithium battery
Battery Service Life	Approximately 4 years

B&R identifies the 5PP320.1505-39 as a Power Panel PP320 BIOS unit featuring a 15-inch XGA TFT color display with resistive touch screen, CompactFlash Type I storage, Ethernet 10/100, RS232, two USB ports, 256 MB SDRAM, and front IP65 protection.

 

Product Introduction

The B&R 5PP320.1505-39 Power Panel 300 is an integrated industrial HMI controller designed for machine automation applications requiring operator visualization and embedded control functions. It combines an AMD Geode LX800 processor, 15-inch touchscreen display, CompactFlash storage, and industrial communication interfaces.

This unit is typically maintained in installed B&R automation systems where replacing the complete Power Panel hardware is preferred over redesigning the control architecture. Before replacement, verify the Automation Runtime version, CompactFlash contents, application backup, and connected communication devices.

 

Installation & Configuration Guide

Stage 1: Pre-Installation Preparation (~15 minutes)

1. Notify production personnel about the planned shutdown.
2. Apply lockout/tagout procedures.
3. Disconnect the 24 VDC supply.
4. Wait at least 5 minutes for stored energy discharge.

Tools Required:

• ESD wrist strap
• PH1 screwdriver
• Digital multimeter
• Wire labels
• Smartphone/camera

Data Backup:

1. Backup the B&R Automation Studio project.
2. Save the Automation Runtime configuration.
3. Record:
   • IP address settings
   • Field communication parameters
   • CompactFlash contents
   • BIOS settings
4. Photograph:
   • Rear terminals
   • Ethernet cable routing
   • RS232 wiring
   • CF card installation

⚠️ The CompactFlash card is part of the machine control system. Preserve it before removing the controller.

Stage 2: Removing the Old Panel (~10 minutes)

1. Place the machine in a safe maintenance condition.
2. Verify the 24 VDC supply is disconnected.
3. Label all cables.
4. Disconnect:
   • Power connector
   • Ethernet cable
   • RS232 cable
   • USB devices
   • Any external peripherals
5. Release panel mounting hardware.
6. Remove the Power Panel carefully.
7. Inspect connectors and cabinet wiring.

⚠️ Keep the original unit until the replacement has passed functional testing.

Stage 3: Installing the Replacement (~15 minutes)

1. Wear ESD protection.
2. Confirm the complete ordering code:

B&R 5PP320.1505-39

1. Verify:

• Display size
• Touchscreen type
• Processor configuration
• SDRAM size
• CompactFlash arrangement
• Communication interfaces

1. Install the panel into the cabinet opening.
2. Secure mounting hardware.
3. Transfer the original CompactFlash card if required.
4. Reconnect all wiring.
5. Verify power polarity.

Self-Checklist:

• Correct material number confirmed
• CF card installed
• Ethernet connected
• RS232 verified
• Grounding checked

Stage 4: Power-On & Testing (~20 minutes)

1. Measure the 24 VDC supply voltage.
2. Energize the Power Panel.
3. Verify BIOS startup.
4. Confirm Automation Runtime operation.
5. Check Ethernet communication.
6. Verify touchscreen calibration.
7. Test:

• HMI screens
• Machine commands
• Alarm displays
• Controller communication
• Data logging functions

1. Complete a controlled machine cycle.

Technical Pitfall & Survival Guide

❗ CompactFlash replacement errors

The 5PP320.1505-39 uses CompactFlash Type I storage. The replacement hardware may power up without the original CF card but still fail to start the machine application.

Avoidance:
Clone or preserve the original CompactFlash before removing the controller.

❗ Automation Runtime version mismatch

A replacement Power Panel with different BIOS or runtime configuration can prevent the application from starting.

I have seen legacy B&R machines sit idle after a hardware swap because the technician matched the hardware but not the software environment.

Avoidance:
Record the original runtime version before replacement.

❗ Network configuration changes

The Ethernet interface uses a fixed industrial communication configuration. A changed IP address can stop communication with PLCs, drives, or remote I/O devices.

Avoidance:
Photograph network settings before shutdown.

❗ Battery condition

The unit uses a replaceable Renata 950 mAh lithium battery with approximately four years service life.

Avoidance:
Check battery status when installing stored spare units.

 

Frequently Asked Questions (FAQ)

What is the B&R 5PP320.1505-39?

The B&R 5PP320.1505-39 is a Power Panel PP320 industrial HMI controller with a 15-inch XGA touchscreen display, embedded processor, Ethernet, , USB, and CompactFlash storage.

Is the 5PP320.1505-39 a PLC or an HMI?

It is an integrated automation panel that combines HMI functionality with embedded controller capabilities. The exact control functions depend on the installed B&R Automation Runtime application.

What processor does this unit use?

It uses an AMD Geode LX800 processor operating at 500 MHz.

Can I replace it with another B&R Power Panel?

Only after checking the complete material number and software configuration. Verify display type, processor, CompactFlash contents, runtime version, and communication settings.

Does the unit support Ethernet communication?

Yes. It includes one Intel 82551ER Ethernet controller supporting 10/100 Mbit/s communication.

Is the B&R 5PP320.1505-39 obsolete?

This is a legacy Power Panel 300 generation product. It remains relevant for installed machine maintenance, but replacement planning should consider migration options for older B&R platforms.

Why is surplus pricing lower than current automation hardware?

Legacy automation components are commonly sourced through New Original / New Surplus or tested refurbished inventory. Pricing reflects lifecycle availability and stock condition.

What should I verify before purchasing?

Confirm:

• Complete part number: 5PP320.1505-39
• Display condition
• Touchscreen operation
• CompactFlash availability
• Ethernet test result
• functionality
• Battery condition
• Functional test report

For industrial replacement projects, request identification-label photos and power-on test records before installation.