Eaton XV-102-D8-57TVRC-10 XV100 5.7 In HMI PLC Touch Panel

Description

3. Key Technical Specifications

4. Product Introduction & Supply Chain Strategy

The Eaton XV-102-D8-57TVRC-10 is a compact 5.7-inch HMI-PLC touch panel designed for machine control, parameter configuration, and process visualization. Equipped with a 400 MHz RISC processor, integrated PROFIBUS-DP fieldbus interface, and CODESYS PLC functionality, it coordinates real-time field device communications while displaying graphic operator interfaces.

Maintaining this panel as New Surplus inventory prevents unexpected machine outages on automated assembly and packaging lines. Refurbished touch screens often harbor worn resistive overlays, degraded LED backlights, or failing NAND flash memory, causing unresponsive screen zones or boot loops during startup. Sourcing genuine New Surplus units ensures factory display brightness, intact flash memory, and complete operational reliability while reducing procurement costs compared to OEM lead times.

XV-102-D8-57TVRC-10

XV-102-D8-57TVRC-10

5. Installation & Configuration Guide

Stage 1: Pre-Installation (Prep & Safety)

1. Perform Lock-Out/Tag-Out (LOTO) procedures on the machine control panel and disconnect the main 24 V DC power feed.
2. Wear an ESD wrist strap grounded to the cabinet chassis before opening packaging or handling communication cables.
3. Verify panel cutout dimensions on the cabinet door (157 mm x 117 mm). Ensure the rubber sealing gasket on the XV100 front bezel is undamaged.

Stage 2: Removal

1. Unplug the 24 V DC terminal block and disconnect all fieldbus connectors (Ethernet, PROFIBUS-DP DB9, and USB leads).
2. Support the front face of the HMI while loosening the rear plastic mounting clamps.
3. Extract the old panel forward out of the panel cutout without scratching surrounding paint or damaging cable runs.

Stage 3: Installation (Clone & Seat)

1. Insert the new XV-102-D8-57TVRC-10 from the front of the cabinet cutout.
2. Secure the unit using the included mounting clamps from the rear. Torque the clamp screws evenly to 0.2 Nm to seat the IP65 front gasket without cracking the plastic enclosure.
3. Re-plug the PROFIBUS-DP DB9 connector, Ethernet cable, and 24 V DC power terminal block (torque screw terminals to 0.6–0.8 Nm).

Stage 4: Power-On & Testing

1. Apply 24 V DC power and confirm the Windows CE boot sequence initiates cleanly on the 5.7-inch display.
2. Check the PROFIBUS-DP communication LED indicators to confirm valid network handshake with the master PLC.
3. Calibrate the resistive touch overlay using the onboard Windows CE control panel utility to verify exact touch accuracy.

6. Firmware/Software Versions & Upgrade Notes

• Operating System: Ships with pre-licensed Microsoft Windows CE 5.0 Core.
• Visualization & PLC Runtimes: Compatible with Eaton GALILEO visualization software and XSOFT-CODESYS V2 or V3 PLC runtimes.
• SD Card Application Backup: Runtime compiled project files (.bin or CODESYS project targets) can be loaded directly from an SD card (SDA 1.00 format up to 2 GB).
• Upgrade Warning: When restoring system projects across hardware units, verify that target CODESYS runtime version settings match the compiled source file. Mismatched library targets can prevent communication driver initialization on the PROFIBUS-DP port.

7. Frequently Asked Questions (FAQ)

What is the difference between “New Surplus” and a refurbished HMI panel?

New Surplus XV-102-D8-57TVRC-10 units are brand-new, uninstalled original Eaton components sourced from system integrators or project reserve stock. They have zero operating hours, fresh LED backlights, and non-degraded resistive touch layers. Refurbished panels are used items that often feature worn touch films, dim backlights, or thermal wear on internal board traces.

Does this HMI unit support built-in PLC control?

Yes. The XV-102-D8-57TVRC-10 serves as both an HMI and an integrated PLC controller. It runs XSOFT-CODESYS logic programs directly on its 400 MHz processor while handling fieldbus communications over PROFIBUS-DP or RS-485.

Can I transfer my program from an old panel to a new unit without source code?

If the original panel contains a compiled image stored on an SD card or non-volatile flash memory, you can transfer the SD card to the new unit or restore the image using Eaton’s GALILEO / CODESYS transfer utilities via USB or Ethernet.

What do the letter codes in “D8-57TVRC” mean?

• D: 5.7-inch plastic housing form factor.
• 8: Onboard communication set (Ethernet + USB Host + USB Device + RS-485 + PROFIBUS-DP).
• 57: 5.7-inch display diagonal.
• T: TFT color LCD.
• V: VGA display resolution (640 x 480).
• R: Resistive touch screen.
• C: CODESYS PLC runtime license included.

What power supply specifications are required?

The unit requires a 24 V DC SELV supply operating between 19.2 V DC and 30.0 V DC, drawing a maximum of 10 W. Ensure external power lines are protected by a 2 A circuit breaker or fuse.

Is this unit front-rated for washdown or dusty environments?

Yes. When flush-mounted in a suitable enclosure using the rear clamps and front sealing gasket, the front face achieves IP65 and NEMA 4X ingress protection. The rear of the panel is IP20 rated.

What warranty applies to this New Surplus product?

This unit includes a comprehensive 1-year functional replacement warranty from the date of shipment, ensuring complete operational reliability and immediate delivery without factory lead-time delays.

If you need assistance pulling exact replacement accessories (such as mounting clamp sets, power supply connectors, or SD memory cards), let me know and I can compile a shortlist with pricing and stock availability.