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CC-PAIN01
CC-PAIN01
CC-PAIN01

Honeywell CC-PAIN01 16-Channel Analog Input Module

  • Model: CC-PAIN01
  • Brand: Honeywell
  • Series: Experion PKS Series C I/O
  • Core Function: High-level 4-20 mA signal acquisition
  • Product Type: Analog Input Module
  • Key Specs: 16 single-ended channels; 4-20 mA input; 16-bit resolution
  • HART: Non-HART
  • Compatible IOTA: CC-TAIN01 / CC-TAIN11
  • System Application: Honeywell Experion PKS C200/C300
  • Condition: Verify New Original / New Surplus / Refurbished status before purchase

Honeywell’s Series-C specification identifies CC-PAIN01 as a high-level analog input module for current inputs from 2-wire or self-powered transmitters. It provides 16 single-ended channels and does not provide HART functionality.

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Description

Key Technical Specifications

Parameter Value
Manufacturer Honeywell
Model CC-PAIN01
Product Type High-Level Analog Input
System Experion PKS Series C
IOM Function Block AI-HL
Number of Channels 16
Channel Configuration 16 single-ended
Input Type Current
Transmitter Compatibility 2-wire or self-powered transmitters
Input Range 4-20 mA
Input Resistance 200 Ω
A/D Resolution 16 bits
Input Scan Rate 50 ms
Common-Mode Rejection 70 dB, DC to 60 Hz
Normal-Mode Rejection 20 dB at 60 Hz
Normal-Mode Filter Single-pole RC, -3 dB at 6.0 Hz
Maximum Normal-Mode Input ±30 V
Channel-to-Channel Crosstalk -60 dB, DC to 60 Hz
Hardware Accuracy ±0.075% FS at 23.5 °C ±2 °C
Accuracy, 0-60 °C ±0.15% FS
Non-Incendive Field Power Individually protected current-limiting circuits
Non-Redundant IOTA CC-TAIN01
Redundant IOTA CC-TAIN11

These specifications come directly from Honeywell’s Series-C I/O specification.

 

Product Introduction

The Honeywell CC-PAIN01 is a 16-channel high-level analog input module for the Experion PKS Series C control platform. It accepts 4-20 mA signals from 2-wire or self-powered transmitters and converts the process signals through a 16-bit A/D converter. The module uses single-ended inputs and provides a 50 ms input scan rate.

The key distinction is that CC-PAIN01 is the non-HART high-level AI module. For HART applications, engineers should verify whether the system requires CC-PAIH-series hardware instead. CC-PAIN01 uses CC-TAIN01 for non-redundant installations and CC-TAIN11 for redundant installations.

CC-PAIN01

CC-PAIN01

CC-PAIN01

CC-PAIN01

Installation & Configuration Guide

Stage 1: Pre-Installation Preparation — 5–10 minutes

⚠️ Safety First: Put the affected process loop into its approved safe state. Follow the site’s lockout/tagout procedure before removing or handling the I/O hardware.

Tools Required

  • ESD wrist strap
  • Appropriate screwdriver
  • Digital multimeter
  • Wire labels
  • Smartphone or camera
  • Current Series-C configuration documentation

Data Backup

  1. Record the complete CC-PAIN01 part number and hardware revision.
  2. Photograph the installed IOM and IOTA.
  3. Photograph all field-terminal wiring.
  4. Record the channel-to-tag assignments.
  5. Record the transmitter type for each active channel.
  6. Confirm whether the IOTA is CC-TAIN01 or CC-TAIN11.
  7. Verify whether the application uses redundant I/O.

Stage 2: Removing the Old Module — 5 minutes

  1. Verify that the applicable I/O assembly is in the approved maintenance state.
  2. Identify the CC-PAIN01 and its associated IOTA.
  3. Label field wiring before disconnecting it.
  4. Disconnect the wiring without pulling on the conductors.
  5. Release the module retaining mechanism.
  6. Remove the IOM carefully.
  7. Inspect the IOTA and connectors for contamination, corrosion, or physical damage.

⚠️ Do not substitute the IOTA based solely on physical appearance. Honeywell specifies CC-TAIN01 and CC-TAIN11 for CC-, with different non-redundant and redundant applications.

Stage 3: Installing the New Module — 5–10 minutes

  1. Verify the replacement is CC-, not CC-PAIH01/02.
  2. Confirm the IOTA model.
  3. Inspect the connectors.
  4. Use ESD protection when handling the module.
  5. Seat the CC- correctly.
  6. Reconnect field wiring according to the approved Honeywell wiring documentation.
  7. Check current-loop polarity.
  8. Confirm each transmitter is connected to the intended channel.
  9. Verify shielding and grounding according to the site wiring standard.

Self-Checklist

  • CC- verified
  • CC-TAIN01/CC-TAIN11 verified
  • 4-20 mA wiring verified
  • Channel assignments documented
  • Transmitter polarity checked
  • Connectors fully seated
  • Redundancy configuration checked

Stage 4: Power-On & Testing — 10–15 minutes

  1. Perform a final wiring inspection.
  2. Energize the I/O system according to the approved procedure.
  3. Check the module status indication.
  4. Confirm the Experion PKS system recognizes the IOM.
  5. Verify that the expected AI-HL configuration is associated with the module.
  6. Check representative 4-20 mA signals.
  7. Verify engineering-unit scaling.
  8. Compare process values with the field transmitter or calibrated loop source.
  9. Check for I/O diagnostic alarms.
  10. Verify all affected channels before returning the loops to normal service.

⚠️ Do not expect HART communication from CC-. Honeywell identifies this module as the high-level analog input without HART.

 

Frequently Asked Questions (FAQ)

Is CC- a HART analog input module?

No. CC- is the non-HART high-level analog input module. Honeywell identifies its IOM block as AI-HL. If HART communication is required, verify the appropriate HART-capable Series-C module instead.

How many channels does CC- provide?

It provides 16 single-ended analog input channels. The specified input is 4-20 mA through a 200 Ω input resistance.

Which IOTA is compatible with CC-?

Honeywell specifies CC-TAIN01 for non-redundant applications and CC-TAIN11 for redundant applications.

Can CC- accept voltage signals?

The Honeywell specification identifies CC- specifically as a current-input module, with a 4-20 mA input range. Do not substitute the voltage-capable CC-PAIH or other AI models without checking the actual application requirements.

Is CC- obsolete?

The Honeywell Series-C documentation confirms the model and its technical specifications, but the OEM source located here does not explicitly provide a current lifecycle-status statement for CC-. Some secondary suppliers classify particular CC- revisions as discontinued/obsolete. Treat lifecycle status as revision- and supply-chain-dependent and verify availability before planning a long-term replacement strategy.

What should I provide when ordering a replacement?

Provide the complete CC- part number/revision, a photograph of the nameplate, the installed IOTA model, and the system configuration. Also state whether the application is redundant. This is especially important because Series-C includes multiple high-level analog-input variants with different capabilities.

Can CC- be replaced with CC-PAIH02?

Do not treat them as identical replacements. CC- is a 16-channel non-HART current-input module, while CC-PAIH02 is a HART-capable high-level analog input with different IOTA/configuration considerations. A migration requires checking the I/O configuration, wiring, HART requirements, and applicable IOTA before substitution.

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