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SST 5136-PFB-VME Profibus DP VME Interface Card

  • Model: 5136-PFB-VME
  • Brand: SST (Woodhead / Molex)
  • Series: 5136 Profibus Interface
  • Core Function: Profibus DP/FDL VME bus interface
  • Product Type: Communication interface card
  • Key Specs: DP Master + Slave + FDL simultaneous; 9.6 kbaud–12 Mbaud; Intel i960 processor
  • Condition: New Original / New Surplus
Categories: , , , , SKU: 5136-PFB-VME Brand:

Description

3. Key Technical Specifications

  • Form factor: IEEE 1014, 6U height, P1-compatible VME
  • Protocol support: Profibus DP Master, DP Slave, FDL (Layer 2); simultaneous operation
  • Baud rates: 9.6 k, 19.2 k, 93.75 k, 187.5 k, 500 k, 750 k, 1.5 M, 3 M, 6 M, 12 M
  • Processor: Intel i960 32-bit RISC
  • Local RAM: 512 KB
  • Shared RAM: 256 KB (linear or 16 × 16 KB paged mode)
  • Flash memory: 512 KB (program & configuration storage)
  • VME addressing: A24 / A16, SD16, SADO24
  • Power consumption: Max ≈ 950 mA at +5 V DC
  • Operating temperature: 0 °C to +50 °C (typical industrial rating)
  • Connector: Standard Profibus 9-pin D-sub

4. Product Introduction

The SST 5136-PFB-VME is a 6U VME-bus Profibus interface card that lets a host computer or PLC communicate on Profibus DP networks as a master, slave, or both at the same time, plus full FDL Layer-2 messaging.

It is commonly installed in GE Fanuc Series 90-70 racks and other VME-based control systems where deterministic, high-speed fieldbus connectivity is required. An onboard Intel i960 processor handles the complete protocol stack, off-loading the host CPU and providing up to 12 Mbaud operation with 512 KB local RAM and 256 KB shared dual-port memory.

5136-PFB-VME

5136-PFB-VME

5136-PFB-VME

5136-PFB-VME

5. Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
Card not recognized by host Incorrect VME address or DIP switch setting ✅ High Verify 10-position DIP switch settings against manual; check A24/A16 base address Set switches correctly, power-cycle rack
No Profibus communication Baud rate mismatch or missing termination ✅ High Confirm network baud rate matches card config; measure resistance at ends (≈ 220 Ω with terminators) Match baud, install terminators at both ends
DP Master fails to configure slaves Wrong GSD file or configuration not loaded ✅ High Check flash configuration or download from SST Config Tool / COM PROFIBUS Reload configuration file; verify slave addresses
Intermittent data errors Cable length or shield grounding problem ❌ Medium (system) Inspect cable type (Profibus-rated), shield continuity, and total network length vs baud rate Use proper Profibus cable and grounding practice
Card LEDs dark or abnormal Power or backplane fault ✅ High Measure +5 V on VME backplane; check fuse if present Confirm rack power before replacing card
Host sees card but no data exchange Shared RAM mapping error ✅ High Confirm linear vs paged mode setting matches application software Align memory mode in host driver and card config

If diagnostics remain unclear, photograph the DIP switches, LEDs, and nameplate, capture any host error codes, and contact technical support with the serial number.

6. Frequently Asked Questions (FAQ)

Q: Can the 5136-PFB-VME run as both DP Master and DP Slave at the same time? A: Yes. The card supports simultaneous DP Master, DP Slave, and FDL Layer-2 operation.

Q: What is the maximum number of DP slaves it can control? A: Up to 126 slaves, with a total of 16 KB input data and 16 KB output data across all slaves.

Q: Is this card still in active production? A: The original 5136-PFB-VME is largely superseded by the SST-PFB3-VME series. Remaining stock is typically new surplus or refurbished. Confirm availability and firmware revision before ordering.

Q: Will it work in a GE Fanuc Series 90-70 rack? A: Yes. It is widely used with GE Fanuc 90-70 CPUs (IC697 series) that support VME modules. Verify CPU firmware is recent enough for proper recognition.

Q: Do I need special software to configure it? A: Configuration can be done with the SST Profibus Configuration Tool or Siemens COM PROFIBUS, then downloaded to the card’s flash. Host-side drivers and sample code are also available.

Q: Is the 5136-PFB-VME a drop-in replacement for the newer SST-PFB3-VME? A: No. Register layout and some serial-port details differ. The PB3 series is not a direct hardware or software drop-in replacement.

Q: What power does the card draw from the VME backplane? A: Approximately 950 mA maximum at +5 V DC. Ensure the rack power supply has adequate capacity when multiple high-draw modules are installed.