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TRAZAR ECC1-1 Industrial I/O Controller

  • Model: TRAZAR ECC1-1
  • Brand: TRAZAR Corporation
  • Series: ECC Embedded Industrial Control Unit
  • Core Function: Compact process control and I/O processing
  • Product Type: Embedded industrial control module
  • Key Specs: 24 VDC supply; 16 digital inputs; 4 analog inputs; 8 relay outputs
  • Condition: Verify new surplus, refurbished, or used status before purchase
Categories: , , , , SKU: ECC1-1 Brand:

Description

Key Technical Specifications

  • Supply Voltage: 24 VDC
  • Operating Voltage Tolerance: 22–28 VDC
  • Typical Power Consumption: Maximum 5 W
  • Digital Inputs: 16 isolated 24 VDC NPN/PNP universal inputs
  • Analog Inputs: 4 channels, software-configurable for 0–10 VDC or 4–20 mA
  • Digital Outputs: 8 isolated relay outputs
  • Output Rating: Up to 2 A per relay channel for resistive loads
  • Program Memory: 512 KB nonvolatile Flash
  • Data Memory: 1 MB RAM for real-time process-variable buffering
  • Mounting: IEC 60715 35 mm DIN rail
  • Dimensions: 100 × 120 × 90 mm, W × H × D
  • Operating Temperature: −20 to +60 °C
  • Storage Temperature: −40 to +85 °C
  • Relative Humidity: 5–85%, non-condensing
  • Communications: Confirm exact protocol and port configuration from the unit label or OEM documentation
  • Compliance: Reported CE and UL 61010 compliance; verify markings on the supplied unit

Publicly available information for the ECC1-1 is limited and inconsistent. One listing identifies it as a TRAZAR embedded control module, while unrelated results use the same identifier for other manufacturers and product families. Confirm the OEM name, complete label, revision, and terminal layout before publishing or ordering. cite

 

Product Introduction

The TRAZAR ECC1-1 is a compact 24 VDC embedded industrial control module with configurable analog inputs, isolated digital inputs, relay outputs, and local process-control capability. It is described for distributed machine control, small process skids, HVAC equipment, semiconductor equipment, water treatment, and laboratory automation.

The module combines field signal acquisition and relay control in a DIN-rail package, reducing the need for a separate small PLC and I/O rack. Verify the application software, communication interface, firmware, and terminal arrangement because published documentation for this exact model is not widely available. cite

 

Troubleshooting Quick Reference

Symptom Possible Cause Relevance to This Part Quick Check Method Recommendation
No status indication or controller response Missing 24 VDC supply, blown fuse, reversed polarity, or internal power fault ⚠️ Medium Measure 22–28 VDC at the module power terminals under load and verify polarity Check the power supply, fuse, common, and voltage drop before replacing the module
Module resets when outputs energize Undersized power supply, relay load surge, or shared supply noise ❌ Low Monitor 24 VDC while switching the largest connected load Separate inductive loads, add suppression, and confirm the supply has adequate current capacity
Digital input remains OFF Incorrect NPN/PNP wiring, missing common, or absent field signal ❌ Low Apply a known 24 VDC test signal and observe the input status in the control software Confirm input common and wiring polarity before declaring an input failed
Several digital inputs fail together Missing input common or field power supply failure ❌ Low Measure voltage between the input terminal and its common while the device is actuated Restore field power or common wiring; multiple simultaneous failures usually indicate an external cause
Analog input reads zero Open loop, incorrect signal mode, missing transmitter supply, or wrong channel configuration ⚠️ Medium Measure 4–20 mA in series or 0–10 VDC directly at the input terminals Set the channel for the correct signal type and test with a calibrated loop source
Analog value is unstable Shielding, grounding, electrical noise, or poor transmitter supply ❌ Low Substitute a calibrated 4–20 mA or 0–10 VDC source and compare the reading Correct cable shielding and grounding before replacing the input hardware
Relay output does not energize Logic inhibit, failed relay, missing output common, or incorrect program state ⚠️ Medium Check command status, measure coil-side voltage, and verify contact continuity with power isolated Separate logic failure from contact failure using the diagnostic state and a meter
Relay output chatters Program scan logic, noisy input, inadequate suppression, or relay contact wear ❌ Low Monitor the command bit and input status while measuring the output circuit Suppress inductive loads and check control logic before replacing the module
Communication with the host is lost Wrong protocol, address, baud rate, wiring, or unsupported interface option ⚠️ Medium Confirm the actual port, cable pinout, node settings, and firmware-compatible protocol Do not assume every ECC1-1 supports the same communications hardware
Program is lost after power removal Volatile memory use, failed backup mechanism, or incomplete save procedure ⚠️ Medium Cycle power after saving a backup and compare retained parameters and program checksum Export the application before removal and verify nonvolatile storage after commissioning
Controller overheats Cabinet temperature, blocked ventilation, or wiring fault ⚠️ Medium Measure ambient temperature near the module and inspect for discoloration or abnormal current Correct enclosure conditions and investigate shorted loads before replacement
Output terminals do not match the old unit Revision or hardware variant change ✅ High Compare terminal labels, connector keys, wiring drawings, and revision markings Do not transfer wires by position alone; verify every terminal against the correct manual

Because the ECC1-1 has limited publicly indexed documentation, confirm the exact electrical interface from the OEM manual or a clear photograph of the nameplate and terminals. Contact technical support with the complete label, revision, application symptoms, supply measurements, I/O status screenshots, and wiring photographs if the fault remains unresolved.

ECC1-1

ECC1-1

ECC1-1

ECC1-1

Frequently Asked Questions (FAQ)

 

What is the TRAZAR ECC1-1?

It is described as a compact embedded industrial control module for distributed process and machine control. The listed hardware includes 24 VDC power, 16 digital inputs, four configurable analog inputs, and eight relay outputs.

 

Is the ECC1-1 a PLC?

It functions like a compact embedded controller, but the available public information does not establish compatibility with a specific mainstream PLC programming environment. Confirm the programming software, application-loader method, firmware version, and communication protocol before treating it as a direct PLC replacement.

 

Are the analog inputs 0–10 VDC or 4–20 mA?

The available listing identifies four software-configurable analog channels that can accept either 0–10 VDC or 4–20 mA. Verify the selected mode in software and check whether external loop power or a wiring link is required for the specific hardware revision. cite

 

Can I replace an with any unit carrying the same model number?

No. Match the manufacturer, hardware revision, firmware, terminal arrangement, input type, relay rating, application program, and communication option. The identifier “” appears in unrelated product listings, so the brand and complete nameplate are essential for correct identification. cite

 

Is the DIN-rail mounted?

The available TRAZAR listing specifies IEC 60715 35 mm DIN-rail mounting and dimensions of approximately 100 × 120 × 90 mm. Measure the existing panel cutout, terminal clearance, and cable routing before ordering a replacement. cite

 

Will the existing program remain in the replacement module?

Do not assume it will. Back up the application, parameter file, I/O mapping, firmware version, and communication settings before removing the old unit. A physically identical replacement may still require program loading, calibration, or address configuration.

 

Why is an surplus unit cheaper than a factory replacement?

The unit may be unused project stock, discontinued inventory, refurbished equipment, or a used module removed from service. The seller should state the condition precisely and provide photographs of the label, connectors, board condition, and test results. For this model, request proof of the exact manufacturer because the same identifier is used in unrelated online listings.