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Woodward 8440-2052 easYgen-3200XT-5-P2 Genset Controller

  • Model: 8440-2052
  • Brand: Woodward, Inc.
  • Series: easYgen-3000XT Series (Model: easYgen-3200XT-5-P2)
  • Core Function: Comprehensive generator management, auto-synchronizing, active/reactive load sharing, and engine-generator protection for islanded or utility-parallel applications.
  • Product Type: Flush-Mount Digital Genset Control & Power Management Unit
  • Key Specs: 5 A CT Secondary Rating | 12/24 VDC Power Input | CANopen, Ethernet & Modbus RTU/TCP Comm Ports | Multi-Genset Ethernet Load Sharing | P2 Feature Package
  • Condition: New Original / New Surplus (Zero usage, uninstalled OEM stock)
  • Inventory Status: Critical Plant Control Asset — High-priority power management controller for hospital emergency backup systems, data centers, CHP plants, and marine switchboards.
Categories: , , , SKU: 8440-2052 Brand:

Description

3. Key Technical Specifications

The Woodward 8440-2052 (easYgen-3200XT-5-P2) provides standardized power management for up to 32 generators operating in parallel. It interfaces directly with electronic engine control units (ECU) via CAN J1939.

Parameter Value
Part Number 8440-2052
Model Code easYgen-3200XT-5-P2
Manufacturer Woodward, Inc.
Power Supply 12 / 24 VDC nominal (8 to 40 VDC continuous range)
Measuring Inputs 3-Phase Generator & Busbar AC Voltage Sensing (up to 690 VAC phase-to-phase)
Current Inputs 5 A CT secondary rating (3-phase gen + 1 earth/ground CT)
Communication Protocols CANopen, CAN J1939, Modbus RTU (RS-485), Modbus TCP (Ethernet)
Display Interface 320×240 pixel graphical LCD display with soft keys and status LEDs
Enclosure & Mounting Flush panel mounting, IP65 front face protection with sealing gasket

4. Product Introduction & Supply Chain Strategy

The Woodward 8440-2052 easYgen-3200XT-5-P2 controller manages multi-genset power systems with advanced breaker control, automated sequence-of-operation scheduling, and real-time load distribution. Featuring the enhanced P2 package and 5 A CT secondary inputs, it handles complex power transfer schemes, including open/closed transition breaker transfer between generator buses and utility feeds.

Stocking an uninstalled Woodward 8440-2052 unit in reserve as New Surplus is a crucial risk-mitigation step for mission-critical power installations. Controller failures in paralleling switchboards can disable emergency backup power during grid blackouts. Maintaining a factory-sealed unit ensures unaged internal power supplies, intact optical communications, and immediate drop-in replacement without expensive panel cutout alterations or control system redesign.

8440-2052

8440-2052

8440-2052

8440-2052

5. Installation & Configuration Guide

High Voltage & Automatic Engine Start Warning

Generator switchgear contains lethal voltages. The easYgen-3200XT can start engines automatically at any time. Lock out main circuit breakers, disable starting battery feeds, and ground high-voltage circuits before installing or servicing the controller.

1

System Isolation & Power Lockout

Prerequisite

1.System Isolation & Power Lockout:Prerequisite.

Isolate 24 VDC control power feeds, disconnect starting batteries on connected engines, and rack out generator and bus circuit breakers.

2

Panel Cutout Installation

Mechanical Mounting

2.Panel Cutout Installation:Mechanical Mounting.

Insert the 8440-2052 unit into the standard panel cutout. Tighten all rear screw clamps evenly to compress the front bezel rubber gasket for IP65 weather sealing.

3

Landing Power, CT/PT, & Comm Lines

Terminal Wiring

3.Landing Power, CT/PT, & Comm Lines:Terminal Wiring.

Wire 12/24 VDC auxiliary power, 3-phase generator/bus PT lines, 5 A CT secondary leads, and CAN/Ethernet bus communication cables using shielded twisted-pair wiring.

4

ToolKit-Service Software Setup

Commissioning

4.ToolKit-Service Software Setup:Commissioning.

Connect a PC to the USB/Ethernet port using Woodward ToolKit-Service software. Load system parameters, calibrate PT/CT ratios, and perform dry-run breaker logic tests prior to live engine operation.

6. Firmware/Software Versions & Upgrade Notes

  • Software Configuration Tool: Parameters are configured via Woodward ToolKit-Service software over USB or Ethernet connection.
  • Engine ECU Interface: Supports standard CAN J1939 communications for direct engine parameter monitoring (Caterpillar, Cummins, MTU, Volvo, Detroit Diesel).
  • Load Sharing Network: Compatible with other XT-series easYgen controllers over redundant CAN or Ethernet load-sharing lines.

7. Frequently Asked Questions (FAQ)

Q: Is this Woodward 8440-2052 unit genuinely new? A: Yes, this item is a Brand New Surplus unit. It has never been installed in a switchboard panel or wired to active gensets, and is preserved in static-shielding protective OEM packaging.

Q: What does the “-5” designation mean in 8440-2052 (easYgen-3200XT-5-P2)? A: The “-5” specifies that this unit is hardware-configured for 5 A CT current transformer secondary inputs (compared to “-1” models built for 1 A CT secondaries).

Q: Can the 8440-2052 control both single-phase and three-phase systems? A: Yes, the easYgen-3200XT series is field-configurable for 3-phase 4-wire, 3-phase 3-wire, 1-phase 3-wire, and 1-phase 2-wire AC power systems.

Q: What warranty accompanies this unit? A: Every Woodward 8440-2052 unit comes with a full 1-year replacement warranty and a certified quality verification report prior to shipment.