ABB PFTL101BE 2.0KN Pressductor Horizontal Load Cell 2.0 kN

Description

3. Key Technical Specifications

4. Product Introduction & Supply Chain Strategy

The ABB PFTL101BE 2.0KN is a horizontal-force Pressductor load cell engineered for continuous web tension measurement in paper converting, foil slitting, and film coating lines. Machined from solid stainless steel, it utilizes magneto-elastic Pressductor technology to convert mechanical stress into electrical signals without physical movement or strain gauge degradation.

Maintaining this unit as New Surplus inventory prevents catastrophic line stops during unexpected transducer failure. Refurbished load cells carry internal fatigue and uncalibrated zero-point drift, risking web tears and ruined material batches. Securing genuine New Surplus stock guarantees factory calibration standards while protecting Total Cost of Ownership (TCO) compared to OEM factory lead times.

5. Installation & Configuration Guide

Stage 1: Pre-Installation (Prep & Safety)

1. Execute Lock-Out/Tag-Out (LOTO) procedures on the line drive system and 24 V DC auxiliary power supplies.
2. Verify that the mounting foundation is machined flat within 0.05 mm across the entire footprint.
3. Wear a grounded ESD wrist strap before terminating signal wiring to the tension signal processing card.

Stage 2: Removal

1. Disconnect the armored signal cable at the junction box or tension amplifier terminal block.
2. Support the roll shaft and bearing block using an overhead crane or mechanical jack.
3. Remove the four base mounting bolts securing the unit to the machine frame and slide out the damaged load cell.

Stage 3: Installation (Clone & Seat)

1. Mount the PFTL101BE 2.0KN onto the baseplate, aligning the arrow on the nameplate with the direction of horizontal force.
2. Torque the lower mounting bolts in a cross pattern to 45 Nm using a calibrated torque wrench.
3. Lower the pillow block bearing housing onto the top mounting plate and torque fasteners to specification, taking care not to apply pre-stress to the sensor body.

Stage 4: Power-On & Testing

1. Re-terminate the protective hose cable leads to the tension controller card per the wiring diagram.
2. Power up the system electronics and perform a zero (tare) adjustment with the web unthreaded.
3. Apply a calibration weight or execute a web-wrap calibration routine to verify linear 0–2.0 kN signal response.

PFTL101BE 2.0KN

PFTL101BE 2.0KN

6. Firmware/Software Versions & Upgrade Notes

• Transducer Compatibility: The PFTL101BE 2.0KN is a passive electromagnetic sensor without onboard microprocessors or firmware. It interfaces with ABB PFTL 100 series, PFTL 200 series, and Millmate tension electronics.
• Electronics Setup: Set the nominal load parameters on the tension amplifier board (via DIP switches or software parameters) to match the 2.0 kN rating.
• Calibration Warning: Always execute zero-point balance and span calibration on the controller after swapping physical load cells. Do not update or alter controller firmware during a hardware replacement turn, as modified signal scaling values will skew tension feedback.

7. Frequently Asked Questions (FAQ)

What is the difference between “New Surplus” and a refurbished load cell?

Our New Surplus PFTL101BE 2.0KN load cells are uninstalled OEM units sourced from project surpluses or factory reserves. They have never been subjected to cyclic loading, vibration, or environmental exposure. Refurbished units are used components that may harbor micro-fractures or magnetic core drift, creating unpredictable measurement errors.

Are these units genuine original ABB products?

Yes. Every PFTL101BE 2.0KN is a genuine ABB Pressductor unit shipped in protective packaging with factory serial numbers for complete traceability.

What does the “BE” suffix mean in the part number?

The suffix code designates the electrical connection and protective enclosure style:

• PFTL101A / B: Standard pluggable multi-pole connector.
• PFTL101BE: Fixed integral signal cable enclosed in a heavy-duty protective metallic hose for demanding industrial environments.
• PFTL101BD: Fixed cable with acid-proof gland sealing for chemical exposure zones.

How does Pressductor technology handle mechanical shocks?

Unlike strain gauges that deform under extreme force, Pressductor units use a solid steel block. The PFTL101BE 2.0KN withstands overloads up to 1000% (20.0 kN) without mechanical damage or calibration shift.

Does this load cell require periodic recalibration?

The solid-state magnetic sensor core does not wear or drift over time under normal operating conditions. Zero-point checks are recommended during scheduled maintenance shutdowns, but recalibration is typically only required if mechanical mounting alignment is altered.

Can I replace a 1.0 kN or 5.0 kN PFTL101B load cell with this 2.0 kN model?

Mechanical dimensions are identical across the PFTL101B range, but changing nominal capacity alters system gain and sensitivity. If changing ratings, you must reconfigure the connected tension amplifier software parameters to reflect the 2.0 kN nominal rating.

What warranty is included with this New Surplus unit?

This unit includes a full 1-year functional replacement warranty from the date of delivery, providing complete operational reliability with immediate off-the-shelf dispatch.