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Aerotech BAI20-320 BA-Intellidrive Single-Axis Servo Indexer Amplifier

  • Model: BAI20-320
  • Brand: Aerotech
  • Series: BA-Intellidrive (BAI)
  • Core Function: Single-axis servo indexer / amplifier for brush or brushless motors
  • Product Type: Servo Drive / Indexer Amplifier
  • Key Specs: Integrated control board and power supply, supports clock-and-direction or indexer modes
  • Condition: New Surplus / Refurbished (tested)
Categories: , , , , SKU: BAI20-320 Brand:

Description

3. Key Technical Specifications

Parameter Value
Type Single-axis Intellidrive amplifier
Motor Compatibility Brush or brushless
Control Modes Indexer, Clock & Direction
Integration Amplifier + control board + internal power supply
Series Family BAI 10/20/30 (and higher current variants)
Typical Applications Precision motion, positioning systems
Status Legacy / limited availability

Exact continuous current, voltage rating, and peak current for the -320 variant should be verified against the unit nameplate or original Aerotech documentation, as published details vary by specific hardware revision.

4. Product Introduction

The Aerotech BAI20-320 belongs to the BA-Intellidrive family of single-axis servo amplifiers. It combines a power amplifier, control board, and internal power supply into one package capable of driving either brush or brushless motors.

Engineers use this unit when they need integrated indexing or clock-and-direction control without a separate external drive and controller. It remains a practical spare for existing BA-series motion systems in precision positioning, automation, and test equipment where the original amplifier has failed.

BAI20-320

BAI20-320

BAI20-320

BAI20-320

5. Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
No motor motion Drive disabled, no power, or command missing ✅ High Verify supply voltage and Enable signal Confirm power and command inputs first
Motor faults or over-current Wiring short, mechanical bind, or internal fault ✅ High Measure motor resistance; check for mechanical obstruction Clear bind or replace drive if internal fault confirmed
Position error or loss of steps Feedback or tuning issue ✅ High Inspect encoder/resolver connections Check feedback cables and shielding
Intermittent operation Loose connectors or noise ✅ Medium Reseat all connectors; verify grounding Improve cable routing and grounding
Drive does not respond to clock/direction Interface mismatch ✅ High Verify signal levels and polarity Match controller output to drive input specs

If the fault persists, record LED status (if present), supply voltage, and command signal presence, then contact technical support with connection photos.

6. Frequently Asked Questions (FAQ)

Q: Is the BAI20-320 still in production?
A: Availability is limited. New-surplus and tested refurbished units are the primary supply path for maintaining existing BA-Intellidrive installations.

Q: What motors does it support?
A: Both brush and brushless motors. Confirm motor current and voltage ratings match the specific amplifier variant.

Q: Does it require external software for setup?
A: Older BA-Intellidrive units often used Aerotech BAI DOS or related configuration tools. Have the original parameters available when replacing the unit.

Q: Can it operate in pure clock-and-direction mode?
A: Yes. The series supports both indexer and clock-and-direction operation.

Q: Is an external power supply required?
A: The BAI design includes an internal power supply. Confirm the exact input voltage requirements on the unit nameplate.

Q: Can I hot-swap this amplifier?
A: No. Always remove power and disable the axis before connecting or disconnecting the motor or control cables.

Q: Why choose a tested refurbished unit?
A: These integrated drives are no longer widely stocked as new. Fully tested units restore axis capability quickly while carrying a warranty.