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Allen-Bradley 1756-OW16I ControlLogix Dry Contact Module

  • Model: 1756-OW16I
  • Brand: Allen-Bradley
  • Series: ControlLogix 1756
  • Core Function: Isolated relay output switching
  • Product Type: Digital relay output module
  • Key Specs: 16 normally open isolated outputs; 5-125 V DC and 10-240 V AC; 1 A max at 5-30 V DC
  • Condition: New Surplus
Categories: , , , , SKU: 1756-OW16I Brand:

Description

Key Technical Specifications

  • Part Number: 1756-OW16I
  • Manufacturer: Allen-Bradley / Rockwell Automation
  • Product Family: ControlLogix I/O
  • Module Type: Digital relay output
  • Output Points: 16
  • Contact Form: Normally open, individually isolated
  • Operating Voltage Range: 5-125 V DC; 10-240 V AC
  • Load Rating: 1 A @ 5-30 V DC; 0.5 A @ 48 V DC; 0.22 A @ 125 V DC; 1.5 A @ 120 V AC; 0.75 A @ 240 V AC
  • Pilot Duty: C300/R150
  • Output Delay: 10 ms max off-to-on; 10 ms max on-to-off
  • Current Draw: 150 mA @ 5.1 V; 150 mA @ 24 V
  • Backplane Power: 4.4 W
  • Power Dissipation: 4.5 W max at 60 °C
  • Off-State Leakage: 1.5 mA per point max
  • Minimum Load Current: 10 mA per point
  • Isolation: 250 V continuous between outputs
  • Operating Temperature: 0-60 °C

 

Product Introduction

The Allen-Bradley 1756-OW16I is a ControlLogix 16-point relay output module used to switch AC or DC field loads through individually isolated dry contacts. It is commonly used for pilot devices, interposing circuits, alarms, and general-purpose control loads.

Its strength is flexibility. Because it handles both AC and DC load ranges, it fits mixed-panel applications where you want a single ControlLogix output card with isolation at each point and no transistor output polarity to worry about.

1756-OW16I

1756-OW16I

1756-OW16I

1756-OW16I

Troubleshooting Quick Reference

Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
Output LED turns on, but load does not energize Open field wire, missing load supply, or bad relay contact ✅ High Measure voltage at the contact terminals and check continuity through the point Verify field power and load wiring before replacing the module
One channel works intermittently Worn relay contact or loose terminal screw ✅ High Toggle the point while measuring continuity and inspect the terminal torque Re-terminate wiring; replace the module if the contact is unstable
Several outputs fail together External field supply problem or blown common feed ⚠️ Medium Check the load-side supply feeding those outputs Restore the external supply first
Output stays on all the time Welded contact or miswired external circuit ✅ High Remove the field wire and retest the contact state with a meter Replace the module only after isolating the load circuit
Controller sees module, but points do not switch Configuration issue, wrong slot mapping, or program logic blocking the command ⚠️ Medium Check tag status and controller output bits in software Verify logic before pulling hardware
Chattering or delayed switching Load voltage instability or marginal field wiring ⚠️ Medium Measure supply voltage during operation and inspect the load path Fix the supply or wiring first
Excessive heat at the module Overcurrent load or too many switching events ✅ High Measure actual load current and compare to the point rating Reduce the load and check duty cycle

If you are stuck, send support photos of the wiring, module faceplate, and controller diagnostics.

 

Frequently Asked Questions

Q: Is the 1756-OW16I a relay output or a transistor output?
A: It is a relay output module with normally open isolated contacts. That makes it useful when you need dry-contact switching instead of a polarized solid-state output.

Q: Can it switch both AC and DC loads?
A: Yes. That is one of its main advantages. Just stay inside the published voltage and current limits for the specific load type.

Q: Is this module isolated channel by channel?
A: Yes, the outputs are individually isolated. That helps when you need to separate field circuits or avoid sharing a common output return.

Q: Can I use it for low-current PLC inputs or pilot devices?
A: Yes, but watch the minimum load current. Relay contacts are not magic; if the load current is too low, you can get unreliable switching or contact wear over time.

Q: What is the difference between new surplus and refurbished?
A: New surplus is unused stock, usually from project overrun or excess inventory. Refurbished means it has already been in service and was tested or repaired before resale.

Q: Does the module keep my program if I replace it?
A: No, the application stays in the controller. After replacement, verify the slot assignment, point mapping, and any interlock logic tied to the output points.

Q: What should I check before assuming the card is bad?
A: Check the load supply, terminal wiring, and contact continuity first. In the field, most “dead output” calls turn out to be external wiring or a missing field supply, not a failed relay module.