Chatillon E46-033-2 Force Gauge Load Cell Interface

Description

Key Technical Specifications

Product Introduction & Supply Chain Strategy

The Chatillon E46-033-2 is a precision-machined mounting plate adapter designed to mount Chatillon digital and mechanical force gauges onto motorized or manual force test stands (such as the LTCM or MT series). Built to maintain rigid alignment under tension and compression loads up to 500 lbf (2.5 kN), this hardware interface prevents flex and deflection during destructive and non-destructive material testing.

Carrying this adapter kit as New Surplus guarantees zero downtime when expanding quality control test benches or replacing damaged mounting fixtures on active production lines. Unlike used or modified aftermarket brackets, genuine factory-sealed Chatillon hardware ensures precise hole spacing and pitch alignment, protecting load cell threads from binding, cross-threading, or offset load measurement errors.

Installation & Configuration Guide

1.Stage 1: Pre-Installation (Prep & Safety):Prerequisite & Safety Prep.

Disconnect power to motorized test stands before installing any mechanical hardware. Clean the mounting face of the test stand crosshead and the force gauge backplate with isopropyl alcohol to remove oil, dust, and metal shavings.

2.Stage 2: Removal & Alignment:Mechanical Positioning.

If replacing an existing worn adapter plate, loosen the socket-head screws and remove the old plate. Align the E46-033-2 mounting plate against the test stand crosshead, ensuring the counterbored holes face outward for flush screw seating.

3.Stage 3: Installation (Mounting & Securing):Torque & Mounting.

Hand-thread the included socket-head cap screws through the adapter plate into the test stand mounting holes. Tighten in a cross-pattern using a calibrated hex key to 4.5 Nm (40 in-lb) of torque to prevent plate deflection under high tension loads.

4.Stage 4: Gauge Attachment & Testing:Verification & Calibration.

Mount the Chatillon force gauge onto the E46-033-2 plate. Apply a light axial load (10% of gauge capacity) and check with a dial indicator to confirm there is zero angular tilt or play between the gauge chassis and the test stand frame.

E46-033-2

E46-033-2

Firmware/Software Versions & Upgrade Notes

• Mechanical Interface Integrity: The E46-033-2 is a solid mechanical adapter and does not contain active electronics or firmware.
• Alignment Considerations: When using high-accuracy force gauges (such as the Chatillon DFS3 series), ensure the mounting screws do not bottom out in the gauge enclosure casing. Always use the specified length fasteners provided in the kit.
• Load Cell Protection: Avoid over-torquing the mounting bolts directly into load cell bodies. Over-tightening can induce offset bias errors in low-capacity load cells (under 50 lbf).

Frequently Asked Questions (FAQ)

Q: Is this adapter plate genuine OEM hardware from Chatillon?

A: Yes, this item is a 100% Original New Surplus Chatillon / AMETEK manufactured part. It is not an aftermarket clone or third-party reproduction.

Q: Which force gauge series fit onto the E46-033-2 adapter?

A: The is drilled to accept standard Chatillon mounting patterns, including DG, DFG, DFE, DFS, and DFX series force gauges, adapting them to standard test stand crossheads.

Q: Why should I buy New Surplus instead of fabricating a custom mounting bracket in-house?

A: Machining a custom bracket often introduces deflection or off-axis misalignment under load, which skews force measurements. The OEM provides tested stiffness and precise hole positioning for a fraction of the cost of machine shop labor.

Q: Does this kit include the mounting screws?

A: Yes, the New Surplus package includes the standard OEM fastener kit required to attach the plate to the test stand and secure the force gauge.

Q: What is the warranty coverage on this mounting kit?

A: We provide a 1-year replacement warranty on all New Surplus mechanical fixtures and hardware accessories.