EATON XV-102-B5-35TQR-10-PLC 3.5″ Touch Screen HMI with Integrated PLC

Description

3. Key Technical Specifications

4. Product Introduction & Supply Chain Strategy

The EATON XV-102-B5-35TQR-10-PLC is a space-saving powerhouse that consolidates high-end HMI visualization and PLC logic into a single 3.5-inch footprint. Designed for machine builders and system integrators, it utilizes the globally recognized CODESYS environment for programming, ensuring rapid deployment and standard-compliant logic. Its rugged design and crisp TFT display make it ideal for localized operator control in harsh industrial environments where panel space is at a premium.

From a strategic inventory perspective, the XV-102 is a “Category A” critical component because it handles both the control and visualization layers. A failure in this unit halts the entire machine. Procuring this as New Surplus offers a significant ROI advantage—providing the same factory-fresh reliability and logic longevity as a direct factory order but with immediate availability. This bypasses supply chain lead times and mitigates the risk of refurbished units, which often suffer from degraded backlight lifespans and unresponsive resistive touch layers.

5. Installation & Configuration Guide

Stage 1: Pre-Installation (Prep & Safety)

• Voltage Check: Confirm the power supply is a stable 24 VDC. Spikes in unregulated supplies can damage the RISC processor.
• Environment: Ensure the panel cutout dimensions (standard 3.5″ XV102 template) are precise to maintain the IP65 seal.
• Backups: Ensure you have the latest .pro (CODESYS) and visualization project files saved on a separate PC.

Stage 2: Removal

• Disconnect the 24V power terminal block.
• Loosen the retaining clips from the rear of the panel.
• Carefully remove the old unit, ensuring the gasket is not fused to the cabinet door.

Stage 3: Installation (Clone & Seat)

• Gasket Inspection: Check that the front gasket is seated correctly on the new XV-102 to ensure a dust-tight seal.
• Mounting: Insert the unit into the cutout and tighten the clips until the gasket is slightly compressed. Do not over-torque.
• Connectivity: Plug in the RS485 communication cable.

Stage 4: Power-On & Testing

• Restore power. The unit should boot into Windows CE or directly into the startup visualization.
• Project Download: Use the EATON Galileo or CODESYS software to download the application logic.
• Touch Cal: Perform a touch-screen calibration in the system settings if the cursor alignment feels off.

XV-102-B5-35TQR-10-PLC

XV-102-B5-35TQR-10-PLC

6. Firmware/Software Versions & Upgrade Notes

• OS Version: This unit runs Windows CE 5.0. Ensure your visualization software (Galileo) is version-compatible with this build.
• PLC Runtime: The integrated PLC uses the CODESYS V2 or V3 runtime depending on the specific firmware version. Verify the target settings in your project match the hardware ID on the unit label.
• Warning: Avoid interrupting power during a firmware flash or project download. A partial write to the 128 MB NAND flash can “brick” the device, requiring a factory-level reset.

7. Frequently Asked Questions (FAQ)

Q: Does this unit include the CODESYS PLC license?

A: Yes, the “-PLC” suffix indicates that the PLC runtime license is pre-installed and authorized on the hardware, allowing for full logic control out of the box.

Q: Can I use this with an Ethernet network?

A: This specific model (35TQR) is focused on RS485 communication. If your application requires Ethernet (TCP/IP), you would typically look for the XV-102-E series models.

Q: Is the touch screen glass or plastic?

A: It features a high-durability resistive touch layer with a plastic film. It is designed to be operated with fingers or a stylus, and it functions perfectly even if the operator is wearing gloves.

Q: What is the “New Surplus” advantage for HMIs?

A: HMIs have two primary wear-out components: the LCD backlight and the touch membrane. Used or refurbished units may have only 20% of their backlight life remaining. Our New Surplus units have zero runtime hours, ensuring maximum brightness and touch sensitivity.

Q: Does it support SD cards for data logging?

A: Yes, there is a slot for an SD memory card, which can be used for external data storage, recipe management, or firmware updates.