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- Key Technical Specifications
| Parameter | Specification |
| Part Number | T115-0005 (Board REV: R3, P3 / PCB: 1107-0097) |
| Series / Platform | ZMP-SYNQNET-PCI / Kollmorgen Motion Control |
| Bus Interface | Standard PCI / 64-bit Host PCI Bus Edge Connector |
| Network Interface | Dual SynqNet RJ45 network ports (Up to 100 Mbps real-time motion ring) |
| Control Modes | Position Control, Velocity Control, Electronic Gearing & Camming |
| Supported Feedback | Quadrature Encoder, Sin/Cos Resolver, Absolute Encoder via SynqNet nodes |
| Onboard Power Input | +5 V DC, +12 V DC supplied directly via host computer PCI bus |
| Operating Temperature | 0°C to 50°C (32°F to 122°F) |
| Form Factor | Full-height, single-slot PCI expansion card |
| Software Compatibility | Kollmorgen MotionLab, SynqNet Motion API, Windows NT/2000/XP/7 |
- Product Introduction
The Kollmorgen T115-0005 REV (Danaher Motion) is a high-speed SynqNet PCI motion control card engineered for complex, multi-axis industrial motion control architectures. Installed directly into an industrial PC’s expansion slot, the T115-0005 serves as the master controller node over a high-speed SynqNet ring, managing high-density servo drives, motor amplifiers, and remote I/O blocks with microsecond-level synchronization.
Utilizing SynqNet’s fault-tolerant dual-ring network topology, the T115-0005 board offloads real-time trajectory generation, electronic gearing, and high-speed position capture from the host PC processor. Automation engineers and system integrators specify the T115-0005 REV card for high-throughput semiconductor wafer handling, SMT pick-and-place machines, automated assembly cells, and multi-axis CNC gantries.
T115-0005 REV
T115-0005 REV
- Troubleshooting Quick Reference
| Symptom | Possible Cause | Relevance to this Part | Quick Check Method | Recommendation |
| Host PC fails to detect PCI card on boot | Dirty PCI golden finger contacts or PCI bus voltage mismatch | ✅ High | Re-seat card in industrial PC slot; inspect edge connector contacts for oxidation | Clean edge contacts with isopropyl alcohol. Ensure host motherboard supports 3.3V/5V 64-bit PCI slots. |
| SynqNet Network Ring Break (ERR LED lit) | Damaged RJ45 cable, loose Ethernet patch cord, or downstream node failure | ✅ High | Check port LEDs on T115-0005 faceplate; run SynqNet topology scan in MotionLab | Test network cables with a LAN tester. Ensure SynqNet ring cable goes from Out -> In sequentially across all drives. |
| Position tracking error under dynamic load | Servo loop gain misconfiguration or encoder noise on field drives | ❌ Low | Inspect motor drive alarm logs; monitor encoder count integrity in SynqNet API | Re-tune drive velocity/position loops in MotionLab. Verify shielded twisted-pair cabling on field motor feedback. |
| Card fails self-test / Blown host PCI rail | Power surge across PCI bus or shorted onboard bypass capacitors | ✅ High | Measure host 5V/12V rails; check for hot spot components on PCB 1107-0097 | Replace card if onboard power regulation chips or main DSP show physical burn marks or short to ground. |
- Frequently Asked Questions (FAQ)
Q: What is the significance of the “REV” revision marking (e.g., REV.R3 or REV.P3) on the ?
A: The “REV” suffix denotes hardware circuit board and FPGA firmware revisions (such as PCB P/N 1107-0097 REV.2C). Revision updates typically improve host PCI bridge stability, noise immunity, and SynqNet protocol timing. Higher revisions are generally backward-compatible with existing software driver installations.
Q: Does the card require external power supplies?
A: No. The card draws logic and bus transceiver power directly from the host computer’s PCI edge connector (+5 V DC and +12 V DC rails).
Q: How many axes of motion can the control over SynqNet?
A: Motion axis capability depends on the licensed software firmware loaded on the card and host application, typically supporting up to 32 coordinated motion axes on a single SynqNet master network ring.
Q: Can this card be installed in modern PC motherboards with standard PCI Express (PCIe) slots?
A: No. The uses a legacy PCI edge connector. To run this card on modern PC systems without legacy PCI slots, a active PCIe-to-PCI bridge card or specialized industrial PC motherboard with native legacy PCI slots is required.
Q: How are surplus or refurbished Kollmorgen motion control cards tested prior to shipment?
A: Every unit undergoes a strict 5-step SOP quality inspection: gold edge contacts are cleaned, the card is inserted into an industrial PC test chassis running SynqNet diagnostics software, a active SynqNet ring with connected servo drives is established, full-speed trajectory execution and I/O triggering are verified, and an anti-static ESD packaging procedure is completed before dispatch.
