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Honeywell TK-FTEB01 Fault Tolerant Ethernet (FTE) Bridge Board

  • Model: TK-FTEB01 (Associated P/N: 51309512-175, 51309512-275, 51405230-100)
  • Brand: Honeywell
  • Series: Experion PKS Series C300 & C200 Process Control Hardware
  • Core Function: Fault Tolerant Ethernet (FTE) bridge module providing dual redundant Ethernet communication interfaces between Series C controllers, I/O nodes, and the Experion PKS control network.
  • Product Type: FTE Bridge Module / Communication Processor Board
  • Key Specs: Dual 100Base-TX RJ45 ports (FTE Network A/B), conformal coating (-TK series prefix), dual redundant backplane interface, hot-swappable in C300 I/O assemblies.
  • ⚠️ Active Field Replacement / Legacy System Stock Available
  • Condition: New Original / New Surplus / Certified Refurbished
Categories: , , , , SKU: TK-FTEB01 Brand:

Description

  1. Key Technical Specifications
Parameter Specification
Part Number TK-FTEB01 (PCB: 51309512-175 / 51309512-275)
Conformal Coating Yes (“TK” prefix indicates factory conformal coating for harsh environments)
System Compatibility Honeywell Experion PKS (C300 Controller / C200 Execution Environments)
Network Physical Layer Dual 10/100 Mbps RJ45 Ethernet ports (FTE Network A & FTE Network B)
Redundancy Support Fully redundant FTE dual-tree topology with sub-second failover
Backplane Power Input 24 VDC / 5 VDC via Series C I/O slot backplane assembly
Mounting Format Series C vertical I/O slot / C300 controller chassis
Operating Temperature -40°C to +70°C (-40°F to 158°F)
Weight ~0.85 lbs (0.38 kg)
  1. Product Introduction

The Honeywell TK-FTEB01 (51309512-175) is a conformal-coated Fault Tolerant Ethernet (FTE) bridge module engineered for Honeywell Experion PKS C300 control systems. Functioning as the high-speed communications gateway, the TK-FTEB01 links process controllers, I/O modules, and field devices to the upper-level FTE supervisor network across redundant physical paths.

Featuring two independent RJ45 Ethernet interfaces (Port A and Port B), the TK-FTEB01 eliminates single points of failure by automatically routing process traffic around broken cables, failed switches, or port faults without interrupting controller execution or DCS display updates. The “TK-” designation guarantees conformal coating protection against corrosive airborne contaminants in severe chemical, refinery, and offshore environments.

TK-FTEB01

TK-FTEB01

  1. Troubleshooting Quick Reference
Symptom Possible Cause Relevance to this Part Quick Check Method Recommendation
FTE Port A or B Link LED dark Loose RJ45 Ethernet patch cable, unpowered switch, or bad Ethernet port ✅ High Check front panel FTE Link/Activity LEDs; inspect switch port status Re-seat Ethernet cables. Swap patch cable or test switch port. Ensure both FTE Tree A and Tree B switches are powered.
Redundancy degraded alarm in Experion station Loss of communication on one FTE channel or IP address configuration drift ✅ High Run FTE Diagnostic Utility on Experion server; check dual IP ping response Verify both Network A and Network B IP subnets are online. Re-seat or replace TK-FTEB01 if internal port transceiver fails.
Module status “OK” LED is OFF or flashing RED Hardware self-test failure or backplane power supply drop ✅ High Inspect power distribution module and check module diagnostic code in Configuration Studio Cycle module power. If fault persists after re-seating in C300 IOB, replace TK-FTEB01 module.
Intermittent network disconnects under heavy load Duplex/speed mismatch on managed Ethernet switch port ✅ High Check switch port auto-negotiation logs and CRC error counts Lock switch ports connected to TK- to 100 Mbps / Full Duplex if auto-negotiation drops frames.
  1. Frequently Asked Questions (FAQ)

Q: What is the difference between the TK- and the TC-? A: The “TK” prefix signifies that the circuit board assembly is conformal coated for protection against G3 harsh environments (hydrogen sulfide, moisture, chemical vapors), whereas the “TC” version is un-coated for standard environment use.

Q: Can the TK- be hot-swapped while the C300 controller is online? A: Yes. In a redundant C300/FTE configuration, the TK- module can be hot-swapped online without shutting down the controller or interrupting plant process operations.

Q: What network protocol does the TK- module use? A: It utilizes Honeywell’s proprietary Fault Tolerant Ethernet (FTE) protocol layered over standard UDP/IP Ethernet, providing rapid self-healing network redundancy across commercial off-the-shelf switches.

Q: Does the TK- require external DC power wiring? A: No. The card receives operating power directly through the Series C backplane I/O channel assembly (IOB).

Q: How are surplus or refurbished Honeywell TK- modules verified prior to shipment? A: Each unit undergoes a 5-step SOP quality inspection: backplane edge pins and conformal coating integrity are inspected, the card is inserted into an active Experion test rack, FTE network A/B redundant communication failover is tested under live data load, a multi-hour thermal burn-in run is performed, and anti-static ESD packaging is applied before dispatch.